High-Performance Composites - July 2007

Feature Image

Focus on Design: Composite Engine Subframe a Popular Option on Open-Cockpit Supercar

Carbon/epoxy version of the standard steel subframe meets performance goals and reduces vehicle weight in Lamborghini’s coupé-to-convertible conversion program.

When legendary automaker Automobili Lamborghini SpA (Sant’Agata Bolognese, Italy) designed a roadster version of its Murciélago Coupé, a significant engineering challenge was posed by the removal of the supercar’s roof to create the open cockpit. That change, alone, reduced the vehicle’s torsional rigidity by 50 percent or more, leading to concurrent loss of handling “crispness” and road “feel.” Like the Coupé, the Roadster has a nearly all-composite body — exceptions are the gull-wing doors and the pillar structure — over a tubular steel space frame chassis. To compensate for removal of the Coupé roof, the Roadster was significantly redesigned to add back in the lost torsional stiffness below the beltline. New structural members were added and critical components were stiffened. Carbon fiber-reinforced polymers were used to enhance structural components in the lower integrated chassis substructures, including the transmission tunnel, floor pans, wheel well panels and doorsill stiffeners. But the most important modification was the addition of a complex subframe that forms a cage over the car’s rear-mounted engine, spanning the engine bay. This component helps prevent buckling and twisting during severe impacts by stiffening the vehicle’s space frame and resisting cyclic loading from rear suspension attachments. It also is removable to permit engine service. Read More ...

Features

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JEC COMPOSITES 2007 Product Showcase
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SAMPE 2007 Baltimore
The SAMPE Symposium’s cross-country move proves a welcome boon to East Coast suppliers and composites professionals.

SAMPE Europe Conference
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High Wind in China
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About the Cover

When Automobili Lamborghini SpA (Sant’Agata Bolognese, Italy) designed a roadster version of its V-12-powered Murcieélago Coupeé, this carbon/epoxy engine bay subframe helped recover torsional rigidity lost when the roof structure was removed to create the car’s open cockpit.

Editorial

From the Editor

From The Publisher


Columns

Speaking Out: Composite Structural Design and Manufacturing ... the Times are A-Changin'

Market Trends: Standing on the Threshold

Testing Tech: Test Method Globalization and Harmonization


News

Airbus stacks up orders up at Paris Air Show

Boeing 787 Dreamliner Schedule Adjustment: Rollout on Track, But First Flight May Be Delayed

Boeing Crystal Ball: $2.8 Trillion Commercial Plane Market

Aurora Flight Sciences Wins Advanced Composite Cargo Craft Contract

SABIC Shells Out $11.6 Billion for GE Plastics

Biz Brief: Inspec Foams

Raytheon Wins Darpa Composites Contract

Airbus Chief Calls for Greener Aerospace Industry

Spirit, EDO, GKN to Share Sikorsky Design Work

CORRECTION: Boeing 787 Update

Prepregger J.D. Lincoln Acquired by Umeco

GKN Announces $15 Million Deal for F-22A Parts

New Nanotube-based Nonwoven Breathes Life into Promise of Nanocomposites

Quickstep Inks Deals With Eurocopter, GE Aviation, Sikorsky

Biz Brief: Cincinnati Machine

Adam Aircraft Corrals Big Chinese Order As Certification Nears

Biz Brief: DARPA

Biz Brief: GKN Aerospace

People Briefs

Biz Brief: Ducommun Inc.

Gurit Readies Chinese Prepreg Facility for Wind Energy Market

Biz Brief: University of Dayton Research Institute


Application

Self-healing Composite Prototyped for NASA


New Products & Literature

Phenolic Prepreg for Interiors

Viscosity Sensor

Composite Fasteners

Adhesive Dispenser

In-Situ Temperature Monitoring

Multiaxis Machining Software

FEA Update

Sprayable Vacuum Bag, Film Adhesive

Epoxy Bonding/Sealing Resin

FEA Software Release

Automatic Pattern Digitization

Reticulated Foams

Diamond-Coated Router

Filament Winding Software

UHMW Adhesive Tape

CAD/CAM Plug-ins