Processes

Big machines, small tolerances

An examination of the lengths Janicki Industries (Sedro-Woolley, Wash.) goes to ensure dimensional precision in its massive CNC-machining operations.

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Molds/Tools

Janicki Industries: Breaking the mold

Once known only as a toolmaker, Janicki offers unique precision, production capability and problem solving as it pioneers leading-edge composites technology.

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Out of Autoclave

LFI process: Molding strong and attractive spa enclosures

Dynasty Spas (Athens, Tenn.) finds a composite alternative to wood hot tub surrounds in a polyurethane (PU)-based long fiber injection (LFI) solution implemented by Romeo RIM Inc. (Romeo, Mich.).

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Rail car doors: Waterjet cutter shapes panels with precision

When GFMI Aerospace & Defense (Fountain Valley, Calif.) was approached with the task of cutting hundreds of glass fiber/epoxy panels for use in the manufacture of rail car doors, it relied on a waterjet cutting system supplied by OMAX Corp. (Kent, Wash.).

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Defense

Building a better tail boom

Out-of-autoclave carbon fiber/thermoplastic demonstrator is a 30 percent lighter drop-in replacement for an existing aluminum design.

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Sustainability

Polyurethane pultrusion: Next-gen equipment

Two years ago, Martin Pultrusion Group (MPG, Oakwood Village, Ohio) finalized the design of a next-generation pultrusion machine and has developed a proprietary direct injection box design for high-pressure pultrusion of polyurethane composites.

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Pultruding polyurethane: Sheet pilings break boundaries

High-pressure pultrusion process creates polyurethane composite sheet pile system with the strength and stiffness to compete with steel.

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Flow-front dynamics: Heat and vacuum hold

Three infusion experts talk about ways and means to avoid erratic flow fronts during resin infusion processes.

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Infrastructure

Aiming infusion at the application

With so many process variables to play with, how do you know which new solutions that promise better, faster infusion are right for your application?

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Adhesives

Cutting train doors with precision

GFMI Aerospace & Defense uses waterjet cutting technology to produce glass fiber/epoxy door panels for a major rail car manufacturer.

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U.S. Polychemical Acrastrip
Toray Advanced Composites hi-temperature materials
ELFOAM rigid foam products
Wabash
Kent Pultrusion
IRIS Ai-enabled Camera
CIJECT machines and monitoring systems
NewStar Adhesives - Nautical Adhesives
Release agents and process chemical specialties