Carbon Fibers

Natilus challenges the Boeing-Airbus duopoly

CW interviews CEO Aleksey Matyushev about composites, certification and the airlines’ needs for increased narrowbody production and decarbonization that aren’t being met.

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News

University of Bristol launches composite materials to space for ISS testing

Next-gen carbon fiber materials will be tested under extreme conditions for 12-18 months to determine their viability in space for use in future space bases, interplanetary travel.

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Natural Fibers

Škoda Motorsport partners with Bcomp for Enyaq RS Race program

Growing on success with the Fabia RS Rally2 racing model, Škoda’s Enyaq RS Race electric SUV design incorporates key flax fiber interior and exterior components.

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Aerospace

Boom Supersonic makes progress in flight speed records, Overture airliner development

Sixth flight reaching Mach 0.67, equipment installation in North Carolina facility and fuselage panel fabrication testing move supersonic travel plans forward.

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Products

Consumer

Arris debuts consumer-driven brand for carbon fiber tech

Limited-edition products, from footwear to phone cases, will be available through Aurorra by Arris.

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Endless Industries launches Endless One continuous fiber 3D printer

Medium-scale printer demonstrates open industry and material capabilities for demanding structural needs.

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Automotive

AOC introduces UV-Resistant Automotive System for SMC parts

AOC’s novel formulation, tested in the lab and in real-world environments, delivers a deep black, molded-in color that resists fading and offers high scratch resistance.

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Trending

Fabrics/Preforms

Co-molding SMC with braided glass fiber demonstrates truck bed potential

Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.

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Application

CFRP planing head: 50% less mass, 1.5 times faster rotation

Novel, modular design minimizes weight for high-precision cutting tools with faster production speeds.  

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Application

Composite materials, design enable challenging Corvette exterior components

General Motors and partners Premix-Hadlock and Albar cite creative engineering and a move toward pigmented sheet molding compound (SMC) to produce cosmetic components that met strict thermal requirements.

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Large Scale Additive Manufacturing
NewStar Adhesives - Nautical Adhesives
Airtech
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Work In Progress

Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts

HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.

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RTM

VIDEO: High-rate composites production for aerospace

Westlake Epoxy’s process on display at CAMX 2024 reduces cycle time from hours to just 15 minutes.

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Developing milling for CMC because grinding takes too long

Economical processes that can cut machining time by 70% are being tested on aeroengine turbine blade demonstrators by Hufschmied and DLR in the SCANCUT project.

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Construction

Composite SIPs for more affordable, efficient and sustainable buildings

LiteSIP panels and modules enable framing in days, cutting structural labor and total cost by up to 70% and 30%, respectively, while increasing energy efficiency and durability.

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Integrico Equipment Auction
CIJECT machines and monitoring systems
IRIS Ai-enabled Camera
Airtech International Inc.
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Industry Experts

Design & Testing

Crashworthiness testing of composites: A building block approach, Part 1

Determining the crashworthiness of composite structures requires several levels of testing and analysis, starting with coupon-level crush testing.

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Gardner Business Index

Contraction slows for second month, with some indicators improving

In September new orders and employment were up slightly, future business outlook improved and material prices dropped.

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Editorial

Making an effort to move industry forward

A reflection on the insights, connections and collaboration afforded by attending composite industry events like SPE ACCE and CAMX.

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HEATCON Composite Systems
Keyland Polymer Webinar Coatings on Composite & AM
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Videos/Podcasts

Recycling

VIDEO: Recycling and machining carbon fiber scraps

Elevated Materials has partnered with ‪Toray Composite Materials America, Inc. to collect and upcycle reclaimed carbon fiber scraps into large billet laminates, which can then be cut into various parts using CNC mills.

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Sensors

Streamlining aerospace composites operations with RFID tracking

Tier 1 Sekisui Aerospace’s implementation of RFID tracking, sensors and Xemelgo software at two of its production facilities led to increased productivity, eliminating bottlenecks and reducing labor costs.

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CAMX

VIDEO: Painting parts with self-learning robots

LestaUSA’s self-learning robots on display at CAMX 2024 enhance composites manufacturing workflow and workforce needs. 

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Aerospace

Episode 48: Richard Apps, Counterpoint Market Intelligence

Counterpoint Market Intelligence will deliver a keynote address at Carbon Fiber Conference 2024, which takes place October 8-10 in Charleston S.C., U.S.

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AES explores robot vs. gantry for large-format additive manufacturing

Additive Engineering Solutions, specialist at 3D printing very large parts and tools on gantry machines, now also uses a robot for large-format AM. Here is how the robot compares.

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Pressure Vessels

Composites reinvent energy

Celebrating National Composites Week 2024, CW looks at how composites are being used to provide the next generation of energy.

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Automotive

Episode 47: Celebrating National Composites Week - Interviews with Christopher Mims, Wall Street Journal; Joe Brennan, Joby Aviation

The theme of National Composites Week 2024 is "Composites Reinvent the World" — this episode explores some of the various applications that are reshaping the way we travel and stay connected.

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CAMX

Episode 46: CAMX celebrates 10 years

CW’s Scott Francis interviews Cindy Squires, president/CEO, ACMA and Rebekah Stacha, CEO of SAMPE. They take a look back at the industry’s evolution the last 10 years, the opportunities CAMX will be providing to attendees and much more.  

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Space

Carbon fiber satellite arm reduces weight, simplifies assembly onto naval vessels

Satcom developer EM Solutions partnered with ACS Australia to replace an aluminum arm design with a 65% lighter, one-piece, corrosion-resistant carbon fiber/epoxy alternative.

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Infrastructure

Episode 45: Scott Reeve; Corey Sechler, Creative Composites Group

Experts from FRP composites manufacturer Creative Composites Group discuss the role of composites in infrastructure projects today, including solutions for bridge rehabilitation and protecting waterfront structures. 

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Sustainability

Episode 44: Andy West, Sonichem

CW interviews Dr. Andy West of Sonichem, about the company’s ultrasonic process for converting biomass into lignin, as well as other biomaterials of interest for composites manufacturing.

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Sustainability

Episode 43: Emphasizing the recycling of wind blades

CW Talks discusses Ford Motor Company’s involvement with the EMPHASIZING project, a UK consortium working to develop a material from recycled glass fiber with mechanical properties superior to virgin glass.

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