Trends in Composites Manufacturing

Infinite Composites, ORNL to advance long-term H2 storage

Collaboration will build on the company’s existing 700-bar composite tanks, studying barrier material development and manufacturing optimization with the goal of driving tank adoption.

Grace Nehls
Senior Managing Editor, CompositesWorld

McClarin Composites partners with ExxonMobil to accelerate high-speed RTM

Multimillion-dollar investment to drive next-gen automated RTM technology will open new applications and markets for composites OEMs.

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Sonaca, Aciturri Aerostructures to become single European aviation entity

The industrial partnership, combining expertise in metal and composites design and manufacturing, aims to become an independent global player for low-carbon aerospace development.

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VCARB, Holy Technologies demonstrate composites recyclability potential for Formula 1

Fully recyclable, race-ready carbon fiber/epoxy mirror housing component using Holy’s IPT technology highlights track-proven durability, paves way for future motorsport components.

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General Atomics completes SiC SiGA-cladded fuel rod testing

Irradiation testing experiment validates composite cladding robustness and integrity after exposure to high neutron flux, indicates promise for use in future nuclear power systems.

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Bcomp, Temca achieve intricate composite cladding for French school façade

A combination of flax and glass fibers went into the development of 880 openwork, shade-providing panels for an international school in France.

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Sunreef Yachts completes 43-meter single-shot hull infusion project

Sunreef 43M Eco electric catamaran, with a composite surface of 1,700 square meters, is considered to have the world’s largest infused hull.

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Airtech
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Alpha’s Premier ESR®
Chem Trend

Nlcomp, Composite Recycling reveal results for rComposite recyclability

Testing results after recycling of nlcomp’s thermoplastic composite using Composite Recycling’s thermolysis-based process validates each technology’s potential for high-value composite output.

Grace Nehls
Senior Managing Editor, CompositesWorld

Intuitive Machines debuts moon buggy for Artemis program

IM’s Moon RACER is one of three lunar terrain vehicle (LTV) designs being considered by NASA for future operations on the lunar surface.

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Swedish parking garage to incorporate decommissioned wind blades

Architect Jonas Lloyd is working with Vattenfall to design the multistory building with a wind blade façade, targeting eco-friendly buildings and creative ways to remove blades from landfills.

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Škoda Motorsport partners with Bcomp for Enyaq RS Race program

Growing on success with the Fabia RS Rally2 racing model, Škoda’s Enyaq RS Race electric SUV design incorporates key flax fiber interior and exterior components.

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ORPC Ireland, Queen’s begin X-Flow project for hydrokinetic turbine testing

Deployment of CFRP turbine technology to Strangford Lough will provide insight into blade and rotor performance, predictive maintenance and grid-scale benefits of tidal energy using real tide conditions.

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Melker of Sweden accomplishes sea kayak with 100% sustainable composite construction

Built with ampliTex flax fabrics, a solid cork core and plant-based resins, the company’s Värmdö kayak model highlights an environmentally conscious design for paddlers of all levels.

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Natilus announces Horizon blended wing body CFRP aircraft for 200-passenger narrowbody market

Following its Kona cargo aircraft with 460 pre-orders, this larger all-CFRP model responds to airlines’ request to fill Boeing and Airbus gap with 25% less weight, 40% greater capacity and 50% less carbon emissions, to enter service by early 2030s.

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HEATCON Composite Systems
Composites One - distributor

SwRI announces JIP to spur H2 refueling, infrastructure tech for heavy-duty vehicles

SwRI’s H2HD REFUEL 4-year project is underway to advance H2 refueling and explore potential alternatives via system modeling, experiments and theoretical studies.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

MingYang completes 20-MW offshore wind turbine installation

The MySE18.X-20MW, located in China, becomes the largest single-capacity offshore wind turbine on the market.

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SGL Carbon carbon fiber enables German road bridge milestone

A 64-meter road bridge installed with carbon fiber reinforcement is said to feature a first in modern European bridge construction, in addition to reducing construction costs and CO2 emissions.

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Mikrosam equips BTU Germany with single-tape AFP head for Type 5 pressure vessels

Delivery of upgraded placement head provides additional automated layup flexibility, quality control for the university’s latest projects advancing Type 4 and 5 hydrogen storage.

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Dawn Aerospace reusable rocket-powered aircraft flies twice in one day

Eighth and ninth flights of composites-intensive Mk-II Aurora reach an altitude of 63,000 feet, demonstrates same-day reusability capability for rocket-powered systems.

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ZEBRA project demonstrates closed-loop wind recycling system

Consortium partners have proven the complete recycling of thermoplastic wind turbines via two manufactured wind blades, featuring reduced operating cost, CO2 emissions.

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U.S. grant is awarded for patented SIP composites formwork system

ConTech stay-in-place (SIP) technology, made from recycled composite materials, replaces the use of reinforcing steel in the construction of flat, elevated concrete surfaces.

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American Elements
Large Scale Additive Manufacturing
Industrial CNC Routers
American Elements

Breton companies launch recyclable hydrofoil design project

Development and testing of recyclable, thermoplastic composite hydrofoil structures in Foil Infinity are expected to equip offshore racing yachts by 2030 and potentially even aircraft in the future.

Grace Nehls
Senior Managing Editor, CompositesWorld

CompPair, Composite Recycling create recycled fiber roof scoop for Objectif Dunes rally buggy

CompPair and Composite Recycling introduce a roof scoop made of recycled fibers to an eco-efficient rally buggy, which channels airflow to the engine for optimal, sustainable performance.

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Duplicor biocomposites to advance Netherlands housing construction

Holland Composites is developing bio-based, fire-resistant floor elements for the Aer housing concept, achieves milestone in supporting customer sustainability.

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Kineco Exel to manufacture pultruded carbon fiber planks for Vestas

Bidding process win builds on existing multi-year contract with the global wind turbine company for the supply of spar cap components. 

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Toray obtains ABS type approval for in-situ VARTM ship repairs

American Bureau of Shipping (ABS) certifies use of jointly developed CFRP repair technique on FPSO and FSO industrial systems, addressing traditional steel restoration challenges.

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Orbital Composites wins AFWERX award for Starfighter drone fleet

Under the TACFI contract, Orbital is implementing the AMCM process to build 3D printed composite multi-mission UAS aircraft, surpassing $10 million in government awards.

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BMW, Toyota to launch FCEV with composite H2 tanks in 2028

Global automotive manufacturers are preparing for series production of FCEV passenger vehicle option based on jointly developed powertrain technology.

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