Airborne to supply Airbus with composite components for mega-constellation satellite solar arrays

Airbus Netherlands B.V. (Leiden) has selected Airborne Aerospace B.V. (The Hague, Netherlands) to supply high-precision panel and yoke substrates for Sparkwing solar arrays, a critical component of MDA Space’s Aurora satellite product line, which aims to expand communication networks globally.

Under the contract, Airbus will deliver Sparkwing solar array wings featuring two wings with five panels each, providing a photovoltaic area exceeding 30 square meters. Airborne will manufacture more than 200 high-precision and ultra-stiff composite substrate panels for the project, leveraging its aerospace and automated production technologies expertise.

“This agreement highlights the strength of Airborne’s expertise, bringing together our deep knowledge in aerospace and substrate panels with cutting-edge automated production,” says Airborne director Sandor Woldendorp. “It’s a privilege to collaborate with Airbus, a partner that shares our vision. This project marks the beginning of an exciting new chapter for us as we support the challenges of New Space with scalable production capabilities.”

Leveraging its automated tape laying (ATL) robot for composite laminates, Airborne’s automated production line is designed for scalability, ensuring the company can meet Airbus’ needs for consistent output while maintaining flexibility for future projects. The production goal is a consistent output of 40 panels per month.

“Our Sparkwing solar arrays are designed for low-cost series production, ideally suited for constellations,” says Tom Houwen, head of procurement at Airbus Netherlands. “Bringing Airborne on board as a key partner for panel and yoke substrates is a significant step toward preparing for MDA’s assignment. By selecting multiple suppliers, we’ve ensured the capacity to handle this project’s scale and accommodate future opportunities. We look forward to a productive and successful collaboration.”