Sensors

The evolution, transformation of DEA from lab measurements to industrial optimization

Over the years, dielectric analysis (DEA) has evolved from a lab measurement technique to a technology that improves efficiency and quality in composites production on the shop floor.


Digital mold solution improves energy savings, reduces cycle times

CAMX 2024: SensXPERT showcases the Digital Mold, integrating material characterization sensors directly into plastics and composites manufacturing processes for improved product quality and scrap reduction.

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RVmagnetics introduces R&D service for MicroWire technology

RVmagnetics now enables the development of composite measurement and monitoring systems based on its passive sensor technology, to fit exact customer requirements.

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Technology Marketing Inc. to distribute VacPuc digital sensors

VacPuc is expanding its range of global distributors to deliver its vacuum pressure measurement solution to the composites market.

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Gill highlights custom sensors expertise with industry flexibility

Product offering encompasses specialist level sensing, condition monitoring, position sensors and engine control products for composites-based applications.

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Measuring energy use to enable sustainable composites production

Airbus subsidiary CTC uses new technology to measure energy use in machine components and processes to optimize equipment, production lines and guide decisions for future composites.

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U.K. academics head up flat fiber sensor research for composites

Six universities are in charge of developing flat fiber sensors, which will then be applied with industry partners, to determine their impact in monitoring composites manufacturing and more.

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Airtech
CompositesWorld
HEATCON Composite Systems
Airtech International Inc.

VIDEO: AI, cameras and lasers for FOD detection

Virtek Vision demonstrates its Iris AI technology at CAMX 2024. It combines laser projection with machine learning software to detect foreign object debris during a composite layup.

Jodee McElfresh
Digital Associate Editor, Additive Manufacturing and CompositesWorld

Next-gen composites manufacturing: Combining material, machine and mold cavity data with analytics

Using a sensor, an edge device and machine learning software, sensXPERT sees into processes and is improving quality and cutting scrap, cycle time and energy use for composites customers like ZF and Carbon Revolution.

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HBK enhances sensor offerings with MicroStrain acquisition

MicroStrain designs and manufactures high-precision inertial and wireless sensing systems that cater to industries such as automation, mobility and unmanned vehicles.

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University of Southampton develops miniaturized optical fiber condition monitoring technology

A more compact, affordable strain interrogator, currently developed for FBG monitoring, may enable more widespread adoption of optical fiber sensing used in composite materials.

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TemperChip machining temperature sensor for composites

Patented device provides real-time machining data to monitor and accurately predict tool life, opening up the horizons to measure a variety of parameters between cutting tool and material.  

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Measuring ply-wise deformation during consolidation using embedded sensors

Strip-type shape sensor method claims real-time measurement of ply-wise deformation.

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UD researchers advance TuFF composite's viability for aerospace

The University of Delaware’s research team continues to mature the short fiber composite’s cost competitiveness with metal through sensor embedding, virtual modeling and TuFF thermoset manufacture.  

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recycle carbon fiber
Eliminate Quality Escapes  With LASERVISION AI
NewStar Adhesives - Nautical Adhesives
ColorForm multi-component injection

Streamlining aerospace composites operations with RFID tracking

Tier 1 Sekisui Aerospace’s implementation of RFID tracking, sensors and Xemelgo software at two of its production facilities led to increased productivity, eliminating bottlenecks and reducing labor costs.

Hannah Mason
Technical Editor, CompositesWorld

INFINITE consortium tackles wireless sensor integration for life-long aircraft monitoring

Engineers from University of Sheffield AMRC will support the embedding of highly specific sensors into composite aerospace structures for MHM and SHM and recylability opportunities.  

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sensXPERT Digital Mold earns 2022 AVK Innovation Award

Data-driven sensor technology optimizes and increases composites manufacturing efficiencies in real time, achieved through collaborative network.  

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Patent-pending Purdue process embeds sensor particles, functionalizes 3D-printed structures 

Purdue University researchers have developed a novel wet-mixing method to add sensor particles to 3D printer filaments, which will enable manufacturers to create functional printed parts.  

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CarboScreen project to develop multimodal, sensor-based monitoring of carbon fiber production process

January 2023 CarboScreen project seeks to improve carbon fiber yield, reduce cost and improve properties.  

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IMDEA Materials Institute helps create intelligent sensors for aviation composites

As a part of the European Union’s DOMMINIO project, IMDEA Materials Institute is helping to create embedded smart sensors via 3D printing to provide real-time updates on aircraft during flight.  

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Synthesites, Purdue CMSC advances real-time cure monitoring

Partners are developing cure simulation using data from dielectric sensors to monitor infusion and autoclave composite structures in real time.  

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Alpha’s Premier ESR®
ColorForm multi-component injection
recycle carbon fiber

TPI, University of Texas participate in wind blade cure optimization project

Physics-informed machine learning algorithms will be applied to simulate and optimize composite wind blade curing in an effort to advance smart composites manufacturing in industry.

Grace Nehls
Senior Managing Editor, CompositesWorld

Glass-coated magnetic microwires for nondestructive composites monitoring

Glass-coated, amorphous microwires combine nanometer to micrometer diameters, enabling embedding into composites without degrading mechanical properties.  

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Twenco develops sensors for smart molds and process control in resin infusion and composites welding

Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.

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University of Sheffield researchers to drive structural health monitoring in U.K. infrastructure

The £7.7 million program, ROSEHIPS, anticipates exploitation of machine learning, sensing and digital twin technology for automated health monitoring in infrastructure, such as bridges, telecoms masts and wind turbines.  

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RUAG rebrands as Beyond Gravity, boosts CFRP satellite dispenser capacity

NEW smart factory in Linköping will double production and use sensors, data analytics for real-time quality control — CW talks with Holger Wentscher, Beyond Gravity’s head of launcher programs.

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SuCoHS project: Advancing composite solutions for parts with high thermal and mechanical loads

New materials, structural concepts and manufacturing using sensors for composites that resist fire, temperature and loads while providing weight and cost savings versus metals.

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NCC and Synthesites work toward intelligent manufacturing for resin infused composites

The National Composites Centre (NCC) and Synthesites develop an advanced closed loop control system for resin infusion with non-invasive sensors, real-time resin flow monitoring and accurate, in-situ estimation of online viscosity and glass transition temperature.

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