Sustainability

Trends fueling the composites recycling movement

Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.  

Grace Nehls
Senior Managing Editor, CompositesWorld

USPTO issues patent for fully circular thermoset resin, stems from UC Santa Barbara Research

Fully cured thermoset resin solubilizes on demand and under benign conditions, allowing for up to 100 wt% recovery of fibers in composites, including carbon fiber. The circularity is driven by a bio-based alternative to BPA.  

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Notox surfboards harness flax fiber for wave surfing competition

Libeco flax, Airbus rCF fabrics, Sicomin GreenPoxy bioresins and an agave core form a heavy, robust surfboard custom-designed for Clément Roseyro in this year’s Nazaré Big Waves Surf event.

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SAMPE Europe extends deadline for Young Engineer’s Challenge

Young engineers in the advanced materials field are encouraged to demonstrate and justify sustainability improvements to composite products/components. All participants must register by Dec. 20, 2024.

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CW reflects on 2024 and looks ahead to 2025

This year placed growing emphasis on sustainable materials and processes in composites manufacturing. What trends will be top of mind for the composites community in 2025?

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All-recycled, needle-punched nonwoven CFRP slashes carbon footprint of Formula 2 seat

Dallara and Tenowo collaborate to produce a race-ready Formula 2 seat using recycled carbon fiber, reducing CO2 emissions by 97.5% compared to virgin materials.

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Construction begins for UMaine sustainability research facility

The Green Engineering and Materials (GEM) building will serve as space for an additive, hybrid manufacturing test bed, future workforce training, and bio-based materials and sustainable technologies development.

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ColorForm multi-component injection
NewStar Adhesives - Nautical Adhesives
recycle carbon fiber
Airtech International Inc.

Research shows feasting fungi could shake up carbon fiber recycling

Recovered benzoic acid from CFRP matrix breakdown can be “consumed” by genetically modified fungi, enabling high-value reclamation of both the fiber and the matrix.

Grace Nehls
Senior Managing Editor, CompositesWorld

Biomaterials make strides toward composites sustainability

A compilation of trends in development or application of natural fibers, bio-based resins and more showcases industry players, educational institutes and global projects.

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BIOntier project studies multi-sector biocomposites development

Thirty-six month project will develop, demonstrate,and validate the efficacy of bio-based composite products, which will underlie future technologies for automotive, aerospace, hydrogen and water treatment.

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NASA selects Electra for hybrid-electric aircraft concepts in AACES 2050 Program

Electra will identify and deliver various concepts and technologies for future sustainable commercial airline development, which could enter service by mid-century.

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MarineShift360 project launches new initiatives for marine industry sustainability

Life cycle assessment (LCA) tool and Industry Accelerator and University Outreach programs are designed to fast-track decarbonization as regulatory frameworks tighten and consumer demand for sustainability grows.

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Mikrosam robotic filament winding cell to aid Cidetec composites projects

Delivery of the single-spindle robotic setup with an ATP head will advance the R&D organization’s work in CUBIC, GENEX and Carbo4power initiatives targeting sustainable composites development.

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Corebon, Composite Braiding partner to enhance TPC manufacturing

Collaboration aims to overcome production limitations with tubular thermoplastic composites (TPC) by using induction-heated tooling and high-quality commingled braids.

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Eliminate Quality Escapes  With LASERVISION AI
Alpha’s Premier ESR®
Airtech
ColorForm multi-component injection

PUR composite sandwich panels for 3D automotive parts, high-volume panels and more

At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.

Hannah Mason
Technical Editor, CompositesWorld

Changing future outcomes with the materials of the future

This past October was plagued with a series of unfortunate natural disasters that, amidst ongoing travel for CW, has provided a poignant reminder of composites’ importance in facing future events.  

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Nlcomp is selected as a World Sailing award finalist for rComposite

Third World Sailing award nomination highlights the company’s focus on marine innovation using sustainable composite materials.

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Evolving natural fiber technology to meet industry sustainability needs

From flax fiber composite boats to RV exterior panels to a circularity model with partnerships in various end markets, Greenboats strives toward its biomaterials and sustainable composites vision in an ever-changing market.

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U.K. composite experts join SCALE-UP project supporting net-zero automotive tech

Advanced Propulsion Centre funding backs JLR, Helicoid, iCOMAT, Lineat Composites and others as they accelerate the growth of the U.K. automotive composite supply chain.

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Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts

HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.

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Envalior launches Pocan PBT compounds range with bio-based BDO

Used cooking oil is used as a base material for the PBT precursor and certified under ISCC PLUS. Recycled fiberglass content can be added for additional carbon footprint reduction.

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HEATCON Composite Systems
recycle carbon fiber
Airtech
recycle carbon fiber

ILAuNCH explores 100% bio-epoxy resin suitability for space

Three partner universities in Australia aim to mature research for Change Climate’s Byoxy bio-epoxy resin formulation, relying on environmental simulation testing and structural composites expertise.

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Evonik publishes life cycle assessment data in online database

Evonik has made LCA information available for its High Performance Polymers Plastics database, which incorporates its fiber-reinforced and transparent polyamide products.

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Asahi Kasei, Aquafil develop 3D printing material combining cellulose nanofiber, recycled PA6

Available as a pellet or filament, the material is said to exhibit formability and strength properties suitable for automotive and aerospace applications.

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Technikum Laubholz opens pilot plant for wood-based carbon fibers

First production phase of WDBSD CF offers sustainable alternative for high-performance composites.

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EuReComp webinar to highlight chemical recycling of CFRPs

Free online webinar taking place Oct. 23, 2024 provides insights into the circularity of large composite structures, coinciding with EuReComp’s new survey launch focused on improving thermoset composites.

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Making an effort to move industry forward

A reflection on the insights, connections and collaboration afforded by attending composite industry events like SPE ACCE and CAMX.

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ColorForm multi-component injection
Alpha’s Premier ESR®
Eliminate Quality Escapes  With LASERVISION AI
Airtech International Inc.