Trends in Composites Manufacturing

Sunreef Yachts completes 43-meter single-shot hull infusion project

Sunreef 43M Eco electric catamaran, with a composite surface of 1,700 square meters, is considered to have the world’s largest infused hull.

Grace Nehls
Senior Managing Editor, CompositesWorld

ORPC Ireland, Queen’s begin X-Flow project for hydrokinetic turbine testing

Deployment of CFRP turbine technology to Strangford Lough will provide insight into blade and rotor performance, predictive maintenance and grid-scale benefits of tidal energy using real tide conditions.

Read More

Melker of Sweden accomplishes sea kayak with 100% sustainable composite construction

Built with ampliTex flax fabrics, a solid cork core and plant-based resins, the company’s Värmdö kayak model highlights an environmentally conscious design for paddlers of all levels.

Read More

Natilus announces Horizon blended wing body CFRP aircraft for 200-passenger narrowbody market

Following its Kona cargo aircraft with 460 pre-orders, this larger all-CFRP model responds to airlines’ request to fill Boeing and Airbus gap with 25% less weight, 40% greater capacity and 50% less carbon emissions, to enter service by early 2030s.

Read More

MingYang completes 20-MW offshore wind turbine installation

The MySE18.X-20MW, located in China, becomes the largest single-capacity offshore wind turbine on the market.

Read More

SGL Carbon carbon fiber enables German road bridge milestone

A 64-meter road bridge installed with carbon fiber reinforcement is said to feature a first in modern European bridge construction, in addition to reducing construction costs and CO2 emissions.

Read More

Mikrosam equips BTU Germany with single-tape AFP head for Type 5 pressure vessels

Delivery of upgraded placement head provides additional automated layup flexibility, quality control for the university’s latest projects advancing Type 4 and 5 hydrogen storage.

Read More
Alpha’s Premier ESR®
Airtech
recycle carbon fiber
recycle carbon fiber

Intuitive Machines debuts moon buggy for Artemis program

IM’s Moon RACER is one of three lunar terrain vehicle (LTV) designs being considered by NASA for future operations on the lunar surface.

Grace Nehls
Senior Managing Editor, CompositesWorld

Dawn Aerospace reusable rocket-powered aircraft flies twice in one day

Eighth and ninth flights of composites-intensive Mk-II Aurora reach an altitude of 63,000 feet, demonstrates same-day reusability capability for rocket-powered systems.

Read More

ZEBRA project demonstrates closed-loop wind recycling system

Consortium partners have proven the complete recycling of thermoplastic wind turbines via two manufactured wind blades, featuring reduced operating cost, CO2 emissions.

Read More

U.S. grant is awarded for patented SIP composites formwork system

ConTech stay-in-place (SIP) technology, made from recycled composite materials, replaces the use of reinforcing steel in the construction of flat, elevated concrete surfaces.

Read More

CompPair, Composite Recycling create recycled fiber roof scoop for Objectif Dunes rally buggy

CompPair and Composite Recycling introduce a roof scoop made of recycled fibers to an eco-efficient rally buggy, which channels airflow to the engine for optimal, sustainable performance.

Read More

Duplicor biocomposites to advance Netherlands housing construction

Holland Composites is developing bio-based, fire-resistant floor elements for the Aer housing concept, achieves milestone in supporting customer sustainability.

Read More

Kineco Exel to manufacture pultruded carbon fiber planks for Vestas

Bidding process win builds on existing multi-year contract with the global wind turbine company for the supply of spar cap components. 

Read More
HEATCON Composite Systems
NewStar Adhesives - Nautical Adhesives
ColorForm multi-component injection
Airtech International Inc.

Swedish parking garage to incorporate decommissioned wind blades

Architect Jonas Lloyd is working with Vattenfall to design the multistory building with a wind blade façade, targeting eco-friendly buildings and creative ways to remove blades from landfills.

Grace Nehls
Senior Managing Editor, CompositesWorld

Toray obtains ABS type approval for in-situ VARTM ship repairs

American Bureau of Shipping (ABS) certifies use of jointly developed CFRP repair technique on FPSO and FSO industrial systems, addressing traditional steel restoration challenges.

Read More

Orbital Composites wins AFWERX award for Starfighter drone fleet

Under the TACFI contract, Orbital is implementing the AMCM process to build 3D printed composite multi-mission UAS aircraft, surpassing $10 million in government awards.

Read More

BMW, Toyota to launch FCEV with composite H2 tanks in 2028

Global automotive manufacturers are preparing for series production of FCEV passenger vehicle option based on jointly developed powertrain technology.

Read More

Okom wrks labs works with Autodesk for mycelium-based composite commercialization

Research Residency program will further refine material properties and manufacturing processes to support the startup’s efforts of providing high-performance, regenerative biocomposite solutions.

Read More

NREL develops biomass-derived resin PECAN for wind blades

Demonstration and findings validate PECAN as a method for developing long blades that perform well with composites, outperform some resins and enable chemical recycling.

Read More

Jamco America partners with Airtech for 3DP tool recycling

Aerospace manufacturer joins forces with composite materials company to achieve sustainable manufacturing practices that overcome traditional composite layup tooling. 

Read More
Eliminate Quality Escapes  With LASERVISION AI
Eliminate Quality Escapes  With LASERVISION AI
CompositesWorld
ColorForm multi-component injection

Škoda Motorsport partners with Bcomp for Enyaq RS Race program

Growing on success with the Fabia RS Rally2 racing model, Škoda’s Enyaq RS Race electric SUV design incorporates key flax fiber interior and exterior components.

Grace Nehls
Senior Managing Editor, CompositesWorld

New GTL breakthrough in composite tubing for liquid hydrogen in aircraft and space vehicles

Tests versus stainless steel tubing show 10 times faster chill down, fuel flow in 2 seconds and less boil-off for significantly faster fueling and refueling of LH2-powered space vehicles, aircraft and trucks.

Read More

Partners recycle A350 composite production waste into adjustable-length rods for MFFD

Herone, Spiral RTC, Teijin Carbon Europe and Collins Aerospace Almere recycle A350 thermoplastic composite clips/cleats waste into rods for the all-thermoplastic composite Multifunctional Fuselage Demonstrator’s crown.

Read More

Rocket Lab begins installation of large AFP machine for rocket production

The 99-ton AFP machine, custom-designed and built by Electroimpact, is claimed to be the largest of its kind, expecting to save around 150,000 manufacturing hours in the Neutron rocket’s production process.

Read More

GM's third Corvette model to feature Carbon Revolution wheels

One-piece carbon fiber wheels work around the Chevrolet Corvette ZR1’s complex load paths, exceeding GM’s weight, durability, strength and aesthetic standards.  

Read More

Aernnova, Leonardo and AFuzion partner with Radia to build WindRunner

New aircraft is expected to deliver wind turbine blades from 105 meters up to expand the reach of wind energy and achieve global climate goals.

Read More

Ultima Forma, Polar Technology explore electroformed coating for aerocomposites

Electro-deposited erosion protection layer will be applied to aerofoil-shaped composite components to offer improvements to future technologies such as propeller blades used in eVTOLs.

Read More
recycle carbon fiber
ColorForm multi-component injection
Airtech
CompositesWorld