Welding

Submit abstract to speak at CW Bonding and Welding Tech Days in April

Online event in spring 2025 will feature six presentations exploring reliable methods for the assembly and joining of composite components. Abstract deadline is Feb. 3, 2025.

Scott Francis
Editor-In-Chief, Gardner Business Media

Hexcel, Arkema present CFRTP aerospace demonstrator in HAICoPAS

Project optimized design and production of UD composite tapes reinforced with a PEKK matrix, using a continuous in-situ welding (ISW) assembly system.

Read More

Fraunhofer IWS completes MFFD longitudinal fuselage joint using CONTIjoin technology

Thermoplastic composite upper and lower half shells for the Multifunctional Fuselage Demonstrator were welded using CO2 laser over a total length of 8 meters.

Read More

The potential for thermoplastic composite nacelles

Collins Aerospace draws on global team, decades of experience to demonstrate large, curved AFP and welded structures for the next generation of aircraft.

Read More

Welding is not bonding

Discussion of the issues in our understanding of thermoplastic composite welded structures and certification of the latest materials and welding technologies for future airframes.

Read More

Plant tour: Daher Shap’in TechCenter and composites production plant, Saint-Aignan-de-Grandlieu, France

Co-located R&D and production advance OOA thermosets, thermoplastics, welding, recycling and digital technologies for faster processing and certification of lighter, more sustainable composites.

Read More

Aitiip Technology Center reports dismantling of thermoplastic parts using resistance welding

Clean Sky 2 HELACS project aims to enable improved recycling of composite components at aircraft end of life.

Read More
Airtech
Alpha’s Premier ESR®
recycle carbon fiber
ColorForm multi-component injection

AnalySwift receives NASA STTR contract to enable second-use spacecraft infrastructure

Together with Purdue, AnalySwift aims to develop a composite heater layer and a novel software tool or module to achieve assembly, disassembly of thermoplastic composite joints in space during long-duration missions.

Grace Nehls
Senior Managing Editor, CompositesWorld

Supernal, Qarbon Aerospace partner to mature induction welding technologies for eVTOL scale-up 

Major aerospace supplier commits resources to scale rate-enabling manufacturing processes for Supernal’s SA-A1 CFRTP component assembly. 

Read More

Manufacturing the MFFD thermoplastic composite fuselage

Demonstrator’s upper, lower shells and assembly prove materials and new processes for lighter, cheaper and more sustainable high-rate future aircraft.

Read More

Developing repairs for thermoplastic composite aerostructures

HyPatchRepair project proves feasibility of automated process chain for welded thermoplastic composite patch repairs.

Read More

STUNNING project completes lower half of MFFD

Clean Sky project has delivered the 8 × 4 meter welded aerostructure component, aided by advanced thermoplastic composite technologies and smart robotics.  

Read More

Toray develops high-speed thermal welding for thermoset composites

Novel technology forms a thermally weldable layer on the surface of carbon fiber-reinforced thermoset or thermoplastic components, further validated by demonstrators.

Read More

TPRC training courses target thermoplastic composites

Three upcoming in-person thermoplastic composites courses, ranging from entry-level to advanced, are organized to enhance composites professionals’ knowledge in this burgeoning field.  

Read More
NewStar Adhesives - Nautical Adhesives
ColorForm multi-component injection
HEATCON Composite Systems
Airtech International Inc.

Novel insert technology enables arc stud welding with composites

FAUSST technology enables fast, reliably welded connection of metal components in composite structures.


DLR develops additive WeldSealer process to seal joints, edges or modify surfaces

The robotic process developed for large components protects joints and edges, prevents cracks and allows multipart structures to be created as if cast in one piece.

Read More

CFRTP upper stage propellant tank

PROCOMP uses in-situ consolidation AFP and ultrasonic welding to demonstrate lightweight, novel tank design.

Read More

Collins Aerospace selected by AFRL to build thermoplastic composite fin for F-16

Part of $100 million, five-year investment to advance, qualify thermoplastic composites for military and commercial aero applications.  

Read More

Thermoplastic composites welding: Process control, certification, crack arresters and surface prep

More widespread use of welded composite structures within a decade? Yes, but further developments are needed.

Read More

Thermoplastic composites welding advances for more sustainable airframes

Multiple demonstrators help various welding technologies approach TRL 6 in the quest for lighter weight, lower cost.

Read More

Collins Aerospace demonstrates new thermoplastic composites capabilities

Collins Aerospace in Almere has produced a 7-meter raceway for the Clean Sky 2 MFFD lower fuselage using novel CCM and tooling technology while the Riverside facility in the U.S. advances AFP and welding as part of global strategy for more sustainable airframes.

Read More
Eliminate Quality Escapes  With LASERVISION AI
ColorForm multi-component injection
Eliminate Quality Escapes  With LASERVISION AI
recycle carbon fiber

MFFD longitudinal seams welded, world's largest CFRTP fuselage successfully completed

Fraunhofer IFAM and partners have completed left and right welds connecting the upper and lower fuselage halves and sent the 8×4-meter full-scale section to ZAL for integration with a cabin crown module and testing.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Twenco develops sensors for smart molds and process control in resin infusion and composites welding

Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.

Read More

Daher, Luxembourg's LIST to develop welding technology for thermoplastic composite aircraft substructures

The agreement will focus on infrared welding technology to enable high-volume, automated manufacturing in aviation.

Read More

DLR Augsburg integrates sixth frame to upper half fuselage test shell for MFFD

Clean Sky 2 thermoplastic composite demonstrator advances toward full assembly.

Read More

DLR Institute of Structures and Design releases video on TB-Rumpf welded thermoplastic composites

Autoclave-free consolidation and resistance welding validated for future aircraft thermoplastic composite fuselage.

Read More

Plant tour: Qarbon Aerospace, Milledgeville, Ga. and Red Oak, Texas

Veteran aerostructures Tier 1 transforms into 21st century leader in thermoplastic composites and multiple new markets.

Read More

Hydrostatic membrane consolidation: Skin-stringer panels in 60 minutes

Airbus and Siempelkamp demonstrate press process as alternative to thermoplastic welding, aimed to enable rate 100 aircraft and future mobility manufacturing.

Read More
HEATCON Composite Systems
Alpha’s Premier ESR®
recycle carbon fiber
ColorForm multi-component injection