Composites Use in Construction

The role of composites in construction (or infrastructure) is varied, ranging from building of bridges and exterior building cladding, to window linneals and timber reinforcements, to reinforcing concrete structures with composite rebar or fiber-reinforced concrete. However they are used, the lightweighting, design flexibility and durability benefits of composites can help speed construction and improve a building’s sustainability score.

Composites reinvent infrastructure
Infrastructure

Composites reinvent infrastructure

Celebrating National Composites Week, CW shares ways in which composites continue to evolve the way we approach infrastructure projects.

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Molds/Tools

Norco GFRP molds meet high-quality cast concrete beam production needs

A project with P&M successfully achieved manufacture of six 20-meter-long architectural beams for an R&D facility with near-seamless surfaces and on a tight production schedule.

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Construction

Planefibra embraces a movement aiming to reposition GFRP tiles in Brazil

Recent prejudices threaten to undermine the product’s ESG benefits, which Planefibra is taking steps to negate.

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Construction

EPA selects ACMA, IACMI for $6 million embodied GHG emissions grant

Project supports initiative to reduce construction sector emissions, including developing comprehensive EPDs and PCRs for composite materials and preparing composites manufacturers on their use.

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Biomaterials

Duplicor biocomposite cladding aids redevelopment of ABN AMRO office building in Amsterdam

Chosen for low CO2 footprint, RC value >9, fire resistance, light weight and high strength, Duplicor façade structures are key to two-story extension.

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Construction

Renco USA brings Lego-style composite building system to construction

After more than a decade dedicated to R&D, evaluation and testing, the company has proven its MCFR building system in a Lakewood Village project in Florida.

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Recycling

Sustainable Infrastructure Systems creates fiber-reinforced post-consumer plastic structural panels

Australian composites manufacturer offers a scalable building solution, already established in a pedestrian bridge application, to tackle unprocessed soft plastics waste.

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Knowledge Centers

Automated Composites
Automated Composites

In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.

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CW Tech Days: Sustainability
CW Tech Days: Sustainability

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

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Composites in Advanced Air Mobility
Composites in Advanced Air Mobility

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

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Latest Construction News And Updates

Construction

ACMA champions finalization of Utility Pole Product Category Rule

Utility Pole PCR represents a culmination of efforts to provide standardized information on environmental impacts associated with composite pole manufacturing and use.

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Construction

GatorBar introduces sliver-free GFRP rebar

GatorBar Grip is a non-polyester rebar for concrete reinforcement with enhanced bond strength and now offered with zero slivers.

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Construction

Lingrove secures $10 million in financing to ramp up plant-based ekoa production

New support will enable climate-friendly, high-performance and aesthetically pleasing interiors made from ekoa natural fiber composite surfaces and panels.

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Construction

Prismatic tiles by Planefibra improve natural light

Glass fiber-reinforced polymer tiles for civil structure applications increase lighting efficiency by 30%, are more cost-efficient than polycarbonate tiles.

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Construction

Purdue researchers develop new type of intelligent architected materials

Phase transforming cellular materials (PXCM) exhibit intelligent responses to external forces and stimuli, can dissipate energy to avoid damage and are being developed for transportation, military and other applications that can use composites.

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Construction

Mighty Buildings raises $52 million to accelerate global homebuilding expansion

Funds round with new and existing investors build out Mighty Buildings’ factories in North America and expand operations to Saudi Arabia and the Middle East.

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Featured Posts

Construction

Fiberglass conduit manufacturer grows into new products, infrastructure applications

Texas-based Champion Fiberglass, a five-time CW Top Shops honoree, expands its success in the fiberglass composite conduit market into new applications and products, looking toward future automation and sustainability initiatives.

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Feature

Bio-based, fire-resistant composites become mainstream

Projects use Duplicor prepreg panels with highest Euroclass B fire performance without fire retardants for reduced weight, CO2 footprint in sustainable yet affordable roofs, high-rise façades and modular housing.

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Construction

Composites end markets: Infrastructure and construction (2024)

Composites are increasingly used in applications like building facades, bridges, utility poles, wastewater treatment pipes, repair solutions and more.

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Automation

Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada

Composites automation specialist increases access to next-gen technologies, including novel AFP systems and unique 3D parts using adaptive molds.

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Construction

CirculinQ: Glass fiber, recycled plastic turn paving into climate solutions

Durable, modular paving system from recycled composite filters, collects, infiltrates stormwater to reduce flooding and recharge local aquifers.

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Construction

Composites enable massive wastewater infrastructure project

To build complex drop shafts for New Zealand’s Central Interceptor project, RPC Technologies pushed the limits with glass and carbon fiber, vertical filament winding and UV-cure resins.

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FAQ: Construction

Why use composites in the construction industry?

A variety of composite materials are used to build structures such as bridges or bridge decking, window components, storage units, exterior cladding and even entire buildings. Composites are also used to reinforce concrete structures, particularly fiber-reinforced polymer (FRP) rebar as an anti-corrosive replacement to steel rebar.

Composites offer lightweighting, design flexibility and durability benefits, all of which can help speed construction and improve a building’s sustainability score.

Source: Composites end markets: Construction

Are composites used in construction repair?

Composites are increasingly being used to repair structures built with other materials. Target applications include bridge beams, bridge decks, parking garages and pipelines, including underground systems.

Steel-reinforced concrete can be damaged by seismic events and is commonly compromised by temperature-induced contraction and expansion. This results in cracks, which permit moisture invasion, results in corrosion and spalling (expansion) of the steel rebar. That, in turn, aggravates cracking and leads, eventually, to concrete disintegration followed by structural failure. Composites are increasingly used to repair such structures at significantly less cost than new construction, and also to rehabilitate structures that must bear increasing loads beyond the structure’s rated capacity.

Composites can also be used to repair product pipelines, such as natural gas and petroleum pipes at oil refineries and offshore platforms, and to rehabilitate underground storage tanks without the time and expense of excavation.

Source: Materials & Processes: Composites for repair

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