CW Blog

Aerospace

From the CW Archives: Drilling is not for the faint of heart

This edition of From the CW Archives revisits CW’s first plant tour — a visit to the F-35 FAL in Fort Worth, Texas — and a story by Ginger Gardiner a few years later. Both offer lessons on how to perform stacked drilling through composite and metallic materials. 

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Sustainability

European boatbuilders lead quest to build recyclable composite boats

Marine industry constituents are looking to take composite use one step further with the production of tough and recyclable recreational boats. Some are using new infusible thermoplastic resins.

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Feature

Composites end markets: Electronics (2024)

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

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Carbon Fibers

Demonstrator project targets circularity solutions in carbon fiber composite sports equipment

The Carbon Fibre Circular Alliance (CFCA) brought together OEMs and technical partners to reclaim short carbon fibers from end-of-life sports equipment, realign into continuous prepreg tapes and remanufacture into new equipment.

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Sustainability

Episode 44: Andy West, Sonichem

CW interviews Dr. Andy West of Sonichem, about the company’s ultrasonic process for converting biomass into lignin, as well as other biomaterials of interest for composites manufacturing.

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Carbon Fibers

Designing and manufacturing turbine test nacelles

Michigan-based Ground Test Solutions (GTS) shares the design and manufacturing processes involved in building composite nacelle components used in testing jet and helicopter engines.

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Pressure Vessels

Update: THOR project for industrialized, recyclable thermoplastic composite tanks for hydrogen storage

A look into the tape/liner materials, LATW/recycling processes, design software and new equipment toward commercialization of Type 4.5 tanks.

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CW Top Shops

Defense manufacturer reflects on growth, opportunity in complex composite structures

Long Island-based, four-time CW Top Shops honoree GSE Dynamics cites diversification in processes, digitalization, workforce training and more on its successes over 50+ years, and looks ahead to future growth.

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Multi-scale 3D CT imaging enables digital twinning, high-fidelity simulation of composite structures

Computed tomography (CT) provides highly accurate 3D analysis of internal microstructure, performance simulation of carbon fiber/PEEK satellite strut.

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Pultrusion

Industrial equipment manufacturer expands global footprint, reaches into new markets

India-based CW Top Shops honoree EPP Composites reflects on a recently successful vertical filament winding application and new pultruded FRP rebar capabilities, as well as future opportunities.

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Recycling

Repurposing wind blades as functional community art pieces

Ohio-based Canvus Inc. upcycles fiberglass wind blades, car tires and post-consumer plastics to create outdoor furniture that amplifies sustainability messages in community spaces.

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Construction

Fiberglass conduit manufacturer grows into new products, infrastructure applications

Texas-based Champion Fiberglass, a five-time CW Top Shops honoree, expands its success in the fiberglass composite conduit market into new applications and products, looking toward future automation and sustainability initiatives.

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CAMX 2024
VersaMix® Two Component Dispensing System
Composite Raw Materials
NPE 2024
prepeg and slit tape products
NPE 2024