Design & Tooling for Composites

Crashworthiness testing of composites: A building block approach, Part 2
Design/Simulation

Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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Airtech
Industrial CNC Routers

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RTM

Production technology variety supports CFRP, GFRP and paper honeycomb component designs

JEC World 2025: BBG GmbH & Co. KG’s global reach and decades of experience provide a single source for molds, mold and press systems, as well as end-to-end production lines.

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Carbon fiber/flax landing gear achieves 54% weight reduction via tailored layup optimization

Fuko’s Biogear showcases how strategic composite material distribution and natural fiber damping properties can lightweight and enhance critical aerospace structure performance.

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Infusion

Modular, curved racing track design enabled by composites and adaptive molds

X-Track worked with bespline to develop an easy-to-install, reusable, customizable composite sandwich panel alternative to dirt BMX and motorcross tracks.

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Collier Aerospace HyperX optimizes X-59 composite nose cone

Swift Engineering relied on the CAE software’s structural sizing, analysis and test validation capabilities to deliver flight hardware for NASA’s supersonic QueSST aircraft early, under budget and with 25% weight savings.

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Composites 4.0

Schrödinger advances materials informatics for faster development of next-gen composites

Cutting time to market by multiple orders of magnitude, machine learning and physics-based approaches are combined to open new possibilities for innovations in biomaterials, fire-resistant composites, space applications, hydrogen tanks and more.

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User-driven composite design software, AR solutions

JEC World 2025: Anaglyph celebrates 30 years serving industry through the demonstration of PlyMatch, Laminate Tools, CoDA and LAP software technologies for composites manufacturers.

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Knowledge Centers

CW Tech Days
CW Tech Days

During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

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CW Tech Days: Sustainability
CW Tech Days: Sustainability

This CW Tech Days event will explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

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HEATCON Composite Systems
release agents, purging compounds, process chemical specialties
American Elements
Composites One - distributor
Airtech International Inc.

Latest Design & Tooling News And Updates

NDI

Radalytica advances multimodal 3D robotic scanner for composites, future aircraft inspection

Radalytica continues to develop its RadalyX nondestructive testing (NDT) system, merging diverse imaging methodologies for inspection in laboratories to aircraft hangars.

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ORNL demonstrates lightning strike protection tech for composites

Researchers, led by Vipin Kumar, developed a low-cost, recyclable carbon fiber wind turbine blade tip that showed resilience to high-voltage lightning strikes, with more innovations in store.

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Space

University of Bristol launches composite materials to space for ISS testing

Next-gen carbon fiber materials will be tested under extreme conditions for 12-18 months to determine their viability in space for use in future space bases, interplanetary travel.

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Solico software suite now includes horizontal tank module

Solico Engineering introduces the module to complete its Amphora calculation tool, made for the design of fiber-reinforced silos and tanks.

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Juggerbot 3D announces MSU, ORNL as partners for hybrid LFAM composites project

Air Force-funded initiative looks to LFAM thermoset, thermoplastic advancement for fast, inexpensive composite tooling production.  

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Molds/Tools

Base Materials introduces BE890 epoxy tooling board

Base Materials introduces a high-performance, toughened epoxy tooling board designed for thermoforming and vacuum forming processes, direct-to-part applications and more.

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Webinar UV Powder Coatings for Composite & AM
Real Time Resin Degassing Measurement
CompositesWorld Top Shop Survey
Airtech
CompositesWorld Top Shop Survey

Featured Posts

Bonding

Determining steel/composite failure load of bonded repair assemblies

Bureau Veritas and partners use a novel equivalent interface test specimen and simulation to predict failure load in bonded composite patch repairs to steel structures.

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The evolution, transformation of DEA from lab measurements to industrial optimization

Over the years, dielectric analysis (DEA) has evolved from a lab measurement technique to a technology that improves efficiency and quality in composites production on the shop floor.

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Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes

CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.

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Sustainability

Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts

HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.

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Modeling and characterization of crushable composite structures

How the predictive tool “CZone” is applied to simulate the axial crushing response of composites, providing valuable insights into their use for motorsport applications.

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Testing to support composite bolted joint analysis

An overview of ASTM Standard Guide D8509, and its coupon-level mechanical testing of design properties for analyzing composite bolted joints.

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Large Scale Additive Manufacturing
American Elements