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20 Dec 2024 Advanced Air Mobility
Archer completes construction of high-volume manufacturing facility for Midnight eVTOL aircraft
Tooling load-in is already underway ahead of the planned start of initial production beginning early 2025, while Stellantis and Archer work to finalize the exclusive contract agreement.

18 Dec 2024 Injection/Overmolding
Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space
BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

17 Dec 2024 Advanced Air Mobility
Anduril joins Archer for hybrid VTOL military aircraft development
The companies’ first product from this partnership, aided by an additional $430 million raised by Archer, is planned to be a hybrid-propulsion VTOL that will target a potential program of record from the U.S. DOD.

13 Dec 2024 Advanced Air Mobility
On the radar: Innovations in composite battery enclosures
A look at recently reported design, material and process innovations for composites-intensive battery enclosures, developed to support the ramp-up of EV and AAM vehicles.

2 Dec 2024 Advanced Air Mobility
PAL-V, NLR complete composite rotors for Liberty flying car
Rotor blade design spans nearly 11 meters in length for flight, with a mid-hinge to fold and accommodate 4-meter vehicle length while driving.

2 Dec 2024 Mass Transit
New Flyer selects Hexagon Purus H2 tanks for fifth consecutive year
Type 4 tanks will continue to be supplied for the mass mobility provider’s Xcelsior Charge FC fuel cell electric transit buses.
Design & Tooling See All

16 Dec 2024 Bonding
Determining steel/composite failure load of bonded repair assemblies
Bureau Veritas and partners use a novel equivalent interface test specimen and simulation to predict failure load in bonded composite patch repairs to steel structures.

10 Dec 2024 Materials Testing
Radalytica advances multimodal 3D robotic scanner for composites, future aircraft inspection
Radalytica continues to develop its RadalyX nondestructive testing (NDT) system, merging diverse imaging methodologies for inspection in laboratories to aircraft hangars.

6 Dec 2024 Wind/Energy
ORNL demonstrates lightning strike protection tech for composites
Researchers, led by Vipin Kumar, developed a low-cost, recyclable carbon fiber wind turbine blade tip that showed resilience to high-voltage lightning strikes, with more innovations in store.

22 Nov 2024 Past, Present and Future
The evolution, transformation of DEA from lab measurements to industrial optimization
Over the years, dielectric analysis (DEA) has evolved from a lab measurement technique to a technology that improves efficiency and quality in composites production on the shop floor.

19 Nov 2024 ATL/AFP
Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes
CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.

6 Nov 2024 Space
University of Bristol launches composite materials to space for ISS testing
Next-gen carbon fiber materials will be tested under extreme conditions for 12-18 months to determine their viability in space for use in future space bases, interplanetary travel.
Materials See All

26 Dec 2024 Sustainability
Nlcomp, Composite Recycling reveal results for rComposite recyclability
Testing results after recycling of nlcomp’s thermoplastic composite using Composite Recycling’s thermolysis-based process validates each technology’s potential for high-value composite output.

26 Dec 2024 Recycling
Breton companies launch recyclable hydrofoil design project
Development and testing of recyclable, thermoplastic composite hydrofoil structures in Foil Infinity are expected to equip offshore racing yachts by 2030 and potentially even aircraft in the future.

25 Dec 2024 Thermoplastics
MM-Welding solution automates, functionalizes composite joining
Ultrasonic joining has been used for decades, but is now being advanced to enable smart, automated fastening in composites and multi-material assemblies.

23 Dec 2024 Recycling
Trends fueling the composites recycling movement
Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.

20 Dec 2024 Sustainability
Research shows feasting fungi could shake up carbon fiber recycling
Recovered benzoic acid from CFRP matrix breakdown can be “consumed” by genetically modified fungi, enabling high-value reclamation of both the fiber and the matrix.

20 Dec 2024 Biomaterials
PUR composite sandwich panels for 3D automotive parts, high-volume panels and more
At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.
Processes See All

20 Dec 2024 Automotive
PUR composite sandwich panels for 3D automotive parts, high-volume panels and more
At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.

19 Dec 2024 Core
VIDEO: Precision fabrication of honeycomb materials
MachineTek showcases its precision fabrication of honeycomb materials at CAMX 2024.

18 Dec 2024 RTM
McClarin Composites partners with ExxonMobil to accelerate high-speed RTM
Multimillion-dollar investment to drive next-gen automated RTM technology will open new applications and markets for composites OEMs.

18 Dec 2024 Aerospace
Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space
BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

16 Dec 2024 Additive Manufacturing
Norco enhances composites expertise via large-format AM equipment investment
3D printers, five-axis machining and software equipment additions to a dedicated CNC facility will support growth of Norco’s existing capabilities and build market diversity.

16 Dec 2024 Carbon Fibers
Determining steel/composite failure load of bonded repair assemblies
Bureau Veritas and partners use a novel equivalent interface test specimen and simulation to predict failure load in bonded composite patch repairs to steel structures.
Composites 101 See All

14 Nov 2024 Composites Basics
CW Tech Days — Upcoming and past events
CW Tech Days are virtual events dedicated to the topics impacting the composites industry today. Access past event recordings and register for upcoming Tech Days.

17 Jul 2024 Composites Basics
Five things you get with your CW subscription
Reliable news and information on where and how fiber-reinforced composites are being applied — that’s just the start of what you get from our team here at CompositesWorld.

20 Feb 2024 Consumer
Composites end markets: Electronics (2024)
Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

25 Aug 2023 Composites Basics
Celebrating 30 years of CompositesWorld, Part 1
CW explores key composite developments that have shaped how we see and think about the industry today.

21 Jul 2023 Design/Simulation
The basics of composite drawing interpretation
Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

27 Jan 2023 Molds/Tools
Proper application of semi-permanent mold release systems
Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.
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Webinars See All

On Demand
Troubleshooting Prepreg Cure Failure Modes with Rheological Measurements
Understanding the complexities of curing prepregs is crucial in composite material research. This study offers an in-depth exploration of prepreg cure failure modes drawing upon the capabilities of an encapsulated specimen rheometer that meets ASTM D7750. Central to the investigation are five determinants (out time, temperature, ramp rate, pressure and layup orientation) and their effects on a select grade of prepreg. By examining these parameters, the study highlights the optimal conditions and presents insights into cure states and viscosity levels, aiming to further the reliability and performance of composite materials.

On Demand
Composite Technology for Advanced Air Mobility Blades
Composite materials are being successfully adopted for certification and low initial rate production (LRIP) in eVTOL aircraft variants today. As demand for eVTOL grows, vehicle build rates will increase and the challenge of high-rate composite production will become a reality. Syensqo is developing composite material solutions to meet the most demanding requirements for eVTOL's vehicles of today and tomorrow. This presentation will focus on the key drivers and Syensqo's approach to unlocking the full potential of composite materials for eVTOL blades. Agenda: A review of the advanced air mobility market status The future challenges facing composite materials adoption Key drivers for advanced air mobility rotor blades Syensqo's advanced materials solutions for blades

On Demand
Navigating the Shift: Composite Solutions for Modern Aircraft Interiors
As the aircraft interiors industry increasingly moves towards circular and sustainable solutions, it's crucial for the supply chain to adopt these innovations to stay competitive. Advanced thermoplastic composites present significant advantages, including faster production, improved recyclability and reduced weight. Join Toray for this insightful webinar where they will dive into the latest developments in thermoplastic composites and their applications in aircraft interiors. Toray will explore how these materials enable the efficient manufacture of parts while improving overall sustainability and meeting the stringent FST standards of the aviation sector. Whether you're a design engineer, materials specialist or industry professional, this session will provide valuable insights into how thermoplastic composites can drive innovation and competitiveness in aircraft interiors.

On Demand
Reinventing Quality and Efficiency in Aerospace Composites: Leveraging Dielectric Analysis for Process Control
How does a cutting-edge measurement technology evolve into a solution that drives real-time insights and transforms quality control and efficiency in composites manufacturing for aerospace applications? In this exclusive interview-style webinar, sensXPERT managing director Dr. Alexander Chaloupka will sit down with Jorge Blanco Fernandez, R&T engineer at Ensia (the Spanish entity of Testia, an Airbus Company), to uncover the story of how dielectric analysis (DEA), once a lab-based measurement tool, was transformed into a comprehensive solution for process control in the production of composite aerospace parts. Discover how Testia is constantly seeking new technologies to improve manufacturing processes and chooses dielectric measurement for its potential — only to encounter the challenges of complex data analysis. Learn how sensXPERT took this challenge head-on, turning dielectric technology into a scalable solution with automated data analysis, real-time process adjustments and in-mold material behavior insights that directly connect to quality standards. Agenda: Discovering dielectric measurement technology Complying with industry regulations The transformation to a full solution The sensXPERT process control solution Benefits and impact on aviation manufacturing

On Demand
Transforming Composites: AI-Driven Inspection for Composite Fabrication
This webinar will dive into how advanced AI neural network technology can streamline your composite inspection process, offering unparalleled speed, accuracy, real-time inspection and monitoring. Learn how automating inspections can help manufacturers improve efficiency, reduce errors and ensure consistent high-quality production. See the technology in action and explore how integrating AI can overcome your inspection challenges and elevate your operations. Agenda: AI neural network overview Flexible AI camera integration with IRIS 3D platform Precision detection capabilities Real-time monitoring and alerts Process digitization and tracking Why automate? - benefits of automating the inspection process Next steps: how to get started

On Demand
Delivering RF and EMI Technologies for the Current and Future Fight
The composites industry plays a crucial role in developing lightweight and durable materials for a range of applications, including those critical to national defense. One key focus area is the development of advanced structural materials and manufacturing technologies that support next-generation space, missile and aircraft systems for the U.S. Department of Defense (DOD). ARC Technologies LLC (ARC), a division of Hexcel Corporation, based in Amesbury, Massachusetts, is a provider of advanced composites structures, specialty materials and other unique products that provide the U.S. Department of Defense with advanced capabilities to protect service members while in harm’s way. This team’s specialty is to understand a specific need from a program office, PEO, platform manufacturer or other offices within the DOD. With that understanding, the team can design a solution, develop a prototype for test and evaluation, perform extensive in-house testing — including electromagnetic, environmental and structural testing — and then partner with the customer through platform evaluation. The Hexcel Amesbury division has a team of engineers on staff, including mechanical, chemical, electrical and research and development specialists that can provide design, testing and manufacturing capabilities to service customer requirements from concept through production. This presentation will illustrate capabilities in advanced composites and other specialty materials structures, focusing on the Hexcel Amesbury team's niche in electromagnetic signature reduction and other unique capabilities.

On Demand
AI-Powered Scheduling for Composites: How a Leading Composites Manufacturer, Multi-Ply, Automatically Generates Optimal Production Plans Register Now
Events See All

21 Jan 2025
International Conference & Exhibition on Reinforced Plastics (ICERP)
ICERP India is an important event of the Indian composites industry organized by FRP Institute. The focus of the 2025 show will be up-gradation of composites technology in India to reach global level in terms of product quality, finishing and also to address the challenges that have to be met to achieve global standards.

26 Jan 2025
ASTM International January 2025 Committee Week
Over 12,000 ASTM standards operate globally. Defined and set by ASTM, these standards improve the lives of millions every day. Twelve ASTM committess will meet in Houston, Texas, in January 2025.

26 Jan 2025
Composites, Materials & Structures (CMS) Conference
The annual Conference on Composites, Materials, and Structures (also known as the Cocoa Beach Conference) is the preeminent export controlled and ITAR restricted forum in the United States to review and discuss advances in materials for extreme environments. The Conference started in the 1970s as a small informal gathering for government and industry to share information on programs and state-of-the-art technology. Attendance has grown to nearly 500 people while preserving this same objective to share needs and trends in high-temperature and extreme environment materials, and the latest information on advanced materials and manufacturing processes. The five-day conference program includes two to three parallel sessions per day on topics including thermal protection materials, ceramic matrix composites, carbon-carbon materials, ballistic technologies, hypersonics, and gas turbine engines. Attendees are engineers, scientists, managers, and operational personnel from the turbine engine, aviation, missiles and space, and protective equipment communities. These communities include the Navy, Air Force, Army, MDA, NASA, DARPA, FAA, DOE, engine manufacturers, missile and aircraft manufacturers, commercial space companies, and material and component suppliers. Participation is limited to U.S. Citizens and U.S. Permanent Residents only with an active DD2345 certification.

3 Feb 2025
Transformative Vertical Flight 2025
Plan to be a part of the 2025 Transformative Vertical Flight (TVF) meeting! TVF2025 comprises three events: the 11th Biennial Autonomous VTOL Technical Meeting, the 12th Annual Electric VTOL Symposium and the Short Course on Electric VTOL. TVF 2025 is supported by the VFS Arizona Chapter and will take place Feb. 3–6, 2025, at the Phoenix Convention Center in Phoenix, Arizona, USA.

24 Feb 2025
International Conference on Composites Materials 2025 (Tokyo)
The International Conference on Composites Materials (ICCM) is the premier international conference in the field of composite materials and was first held in 1975 in the cities of Geneva and Boston. Since that time the conference has been held biennially in North American, European, Asian, Oceanic and African cities. The event will attract the leading researchers and practitioners, to report and exchange ideas on the latest developments in the advancement and exploitation of a wide range of composites materials and structures.

3 Mar 2025
International Conference on Polymers and Composites (ICPC)
The International Conference on Polymers and Composites (ICPC) aims to bring together leading academic scientists, researchers and research scholars to exchange and share their experiences and research results on all aspects of polymers and composites. It also provides a premier interdisciplinary platform for researchers, practitioners and educators to present and discuss the most recent innovations, trends, and concerns as well as practical challenges encountered and solutions adopted in the fields of polymers and composites.

10 Jan 2025 New & Upcoming
Detroit Auto Show Register Now
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Whitepapers See All

10 Jan 2024
Jetcam addresses the economic importance of efficient material nesting
Jetcam’s latest white paper explores the critical aspects of nesting in composites manufacturing, and strategies to balance material efficiency and kitting speed.

8 Jan 2024
Arris Composites demonstrates advantages of natural fibers applied with Additive Molding
Arris presents mechanical testing results of an Arris-designed natural fiber thermoplastic composite in comparison to similarly produced glass and carbon fiber-based materials.

27 Dec 2023
Cevotec white paper presents novel approach for H2 tank production
Cevotec, a tank manufacturer, Roth Composite Machinery and Cikoni, have undertaken a comprehensive project to explore and demonstrate the impact of dome reinforcements using FPP technology for composite tanks.

23 Nov 2023
KCARBON and KIST develop lyocell/PLA/wood biocomposites
Initial demonstration in furniture shows properties two to nine times higher than plywood, OOA molding for uniquely shaped components.

1 Nov 2023
Exel Composites releases guide for design considerations in composite tubes
The composite tubes white paper explores some of the considerations for specifying composite tubes, such as mechanical properties, maintenance requirements and more.

21 Jul 2023
UAMMI white paper addresses composites recycling in Utah
Foundational research discusses the current carbon fiber recycling landscape in Utah, and evaluates potential strategies and policies that could enhance this sustainable practice in the region.
Articles See All

23 Dec 2024 Sustainability
Trends fueling the composites recycling movement
Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.

20 Dec 2024 Automotive
PUR composite sandwich panels for 3D automotive parts, high-volume panels and more
At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.

19 Dec 2024 Machining/Drilling
VIDEO: Precision fabrication of honeycomb materials
MachineTek showcases its precision fabrication of honeycomb materials at CAMX 2024.

18 Dec 2024 Injection/Overmolding
Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space
BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

16 Dec 2024 Glass Fibers
Determining steel/composite failure load of bonded repair assemblies
Bureau Veritas and partners use a novel equivalent interface test specimen and simulation to predict failure load in bonded composite patch repairs to steel structures.

13 Dec 2024 Marine
Large-format AM speeds plug production for manufacture of composite boat molds
Hungarian manufacturer Rapid Prototyping transitioned its conventional foam milling process to 3D printing to produce faster, higher quality, recyclable foam plugs and composite boat molds.

25 Dec 2024 Finishing & Fastening
MM-Welding solution automates, functionalizes composite joining
Sustainability See All

23 Dec 2024 Recycling
Trends fueling the composites recycling movement
Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.

20 Dec 2024 Recycling
Research shows feasting fungi could shake up carbon fiber recycling
Recovered benzoic acid from CFRP matrix breakdown can be “consumed” by genetically modified fungi, enabling high-value reclamation of both the fiber and the matrix.

20 Dec 2024 Sustainability
PUR composite sandwich panels for 3D automotive parts, high-volume panels and more
At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.

18 Dec 2024 Sustainability
USPTO issues patent for fully circular thermoset resin, stems from UC Santa Barbara Research
Fully cured thermoset resin solubilizes on demand and under benign conditions, allowing for up to 100 wt% recovery of fibers in composites, including carbon fiber. The circularity is driven by a bio-based alternative to BPA.

16 Dec 2024 Natural Fibers
Notox surfboards harness flax fiber for wave surfing competition
Libeco flax, Airbus rCF fabrics, Sicomin GreenPoxy bioresins and an agave core form a heavy, robust surfboard custom-designed for Clément Roseyro in this year’s Nazaré Big Waves Surf event.

4 Dec 2024 Sustainability
SAMPE Europe extends deadline for Young Engineer’s Challenge
Young engineers in the advanced materials field are encouraged to demonstrate and justify sustainability improvements to composite products/components. All participants must register by Dec. 20, 2024.

26 Dec 2024 Recycling
Nlcomp, Composite Recycling reveal results for rComposite recyclability
Knowledge Centers

Sustainability
The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

The Now and Next in Composites

Sensors for Composite Processing

CompositesWorld Collections
CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

Automated Composites
In the Automated Composites Knowledge Center, CGTech brings you vital information about all things automated composites.

Closed Molding Knowledge Center
Closed mold processes have many advantages over open molding. In this knowledge center, learn the basics and vital tools needed to produce parts accurately.
CW Tech Days

Composites in Infrastructure and Construction
CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Composites in Advanced Air Mobility
Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

Thermoplastics for Large Structures
Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Sustainability in Composites Manufacturing
Explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

Design, Simulation and Testing Technologies for Next-Gen Composite Structures
CompositesWorld’s Tech Days: Design, Simulation and Testing Technologies for Next-Gen Composite Structures is designed to provide a multi-perspective view of the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

New Space Applications
Explore the technologies, materials and strategies used by composites manufacturers working in the evolving space market.

Merging Materials and Technologies for Infrastructure and Construction
During this CW Tech Days event, sponsored by Composites One, experts will offer presentations to review and evaluate the composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Composites in the Hydrogen Economy
In these sessions, experts will discuss the emerging hydrogen economy and the opportunities for composites in this lucrative space.
Collections See All

Composites in Hydrogen Storage
A report on the demand for hydrogen as an energy source and the role composites might play in the transport and storage of hydrogen.

Recycled Composites
This collection features detail the current state of the industry and recent success stories across aerospace, automotive and rail applications.

Thermoplastic Composites
This collection details the basics, challenges, and future of thermoplastic composites technology, with particular emphasis on their use for commercial aerospace primary structures.

Tooling
This collection features recent CW stories that detail a range of tooling technologies, processes and materials.

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Flexform Technologies LLC

Flexform Technologies LLC

AS SEEN ON CW

4955 Beck Dr.
Elkhart, IN 46516 US
574-295-3777
info@flexformtech.com
flexformtech.com

About Flexform Technologies LLC

FlexForm, a composite of bast natural fibers and fiberized thermoplastic polymers. The lightweight material is strong, economical and easy to process. Suitable for applications in automotive, truck, aviation, office interior, RV, construction, packaging, housing and other applications.

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