Composites Materials

Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.

Post Cure: Metal-composite connector supports direct joining to steel pipes
Glass Fibers

Post Cure: Metal-composite connector supports direct joining to steel pipes

FAUSST weldable hybrid fabric by Hyconnect GmbH makes it possible to join metal-composite joints with reduced risk and labor.

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world leader in braiding technology
Master Bond epoxy adhesives for bonding

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Sensors

MoistTech Corp. introduces IR3000 moisture sensors

Near infrared (NIR) sensors deliver precision moisture control and reliable moisture analysis for natural fibers, synthetic fibers and blended fabrics.

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ATL/AFP

Design for manufacturing, assembly and automation enables complex CFRP telescope supports

Airborne delivered two mirror support structures for the FYST and SOLAT telescopes, assembling 26,300 components while maintaining near-zero CTE, strict tolerances on 6.5 × 6.5 × 1.8-meter assemblies.  

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Trends

Nlcomp, Composite Recycling reveal results for rComposite recyclability

Testing results after recycling of nlcomp’s thermoplastic composite using Composite Recycling’s thermolysis-based process validates each technology’s potential for high-value composite output.

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Recycling

Breton companies launch recyclable hydrofoil design project

Development and testing of recyclable, thermoplastic composite hydrofoil structures in Foil Infinity are expected to equip offshore racing yachts by 2030 and potentially even aircraft in the future.

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MM-Welding solution automates, functionalizes composite joining

Ultrasonic joining has been used for decades, but is now being advanced to enable smart, automated fastening in composites and multi-material assemblies.

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Recycling

Trends fueling the composites recycling movement

Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.  

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Knowledge Centers

CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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Toray Advanced Composites hi-temperature materials
Custom Quantity Composite Repair Materials
Composites One - distributor
HEATCON Composite Systems
Composites One - distributor

Latest Materials News And Updates

Sustainability

Research shows feasting fungi could shake up carbon fiber recycling

Recovered benzoic acid from CFRP matrix breakdown can be “consumed” by genetically modified fungi, enabling high-value reclamation of both the fiber and the matrix.

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Sustainability

USPTO issues patent for fully circular thermoset resin, stems from UC Santa Barbara Research

Fully cured thermoset resin solubilizes on demand and under benign conditions, allowing for up to 100 wt% recovery of fibers in composites, including carbon fiber. The circularity is driven by a bio-based alternative to BPA.  

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Carbon Fibers

Notox surfboards harness flax fiber for wave surfing competition

Libeco flax, Airbus rCF fabrics, Sicomin GreenPoxy bioresins and an agave core form a heavy, robust surfboard custom-designed for Clément Roseyro in this year’s Nazaré Big Waves Surf event.

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Carbon Fibers

MerConcept, Extracthive integrate rCF components into racing yacht construction

Development and integration of recycled composite ballast dorade vents for an IMOCA class yacht and other ongoing projects demonstrate a push for greater circularity in the marine industry.

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Carbon Fibers

VCARB, Holy Technologies demonstrate composites recyclability potential for Formula 1

Fully recyclable, race-ready carbon fiber/epoxy mirror housing component using Holy’s IPT technology highlights track-proven durability, paves way for future motorsport components.

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Prepregs

SHD Composite Materials celebrates 15 years, opens additional facility

Independent composite material manufacturer continues to grow its global reach, maintains its flexible customer support with the opening of an additional facility on its U.K. campus.

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Airtech
Large Scale Additive Manufacturing
release agents, purging compounds, process chemical specialties
American Elements
Ready-to-Ship Composites

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Automotive

PUR composite sandwich panels for 3D automotive parts, high-volume panels and more

At its U.S. sites, Ascorium produces glass fiber/PUR 3D parts via semi-automated molding, high-volume flat panels via a continuous line while working toward bio-based PUR and recycling.

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Core

VIDEO: Precision fabrication of honeycomb materials

MachineTek showcases its precision fabrication of honeycomb materials at CAMX 2024.

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Pressure Vessels

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space

BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

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Carbon Fibers

Determining steel/composite failure load of bonded repair assemblies

Bureau Veritas and partners use a novel equivalent interface test specimen and simulation to predict failure load in bonded composite patch repairs to steel structures.

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VIDEO: High-volume processing for fiberglass components

Cannon Ergos, a company specializing in high-ton presses and equipment for composites fabrication and plastics processing, displayed automotive and industrial components at CAMX 2024.

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Sustainability

All-recycled, needle-punched nonwoven CFRP slashes carbon footprint of Formula 2 seat

Dallara and Tenowo collaborate to produce a race-ready Formula 2 seat using recycled carbon fiber, reducing CO2 emissions by 97.5% compared to virgin materials.

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Industrial CNC Routers
Webinar UV Powder Coatings for Composite & AM
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