Composites Use in Pressure Vessels

High-pressure gas storage vessels represent one of the largest and fastest-growing markets for advanced composites, particularly for filament-wound carbon fiber composites. Although they are used in self-contained breathing apparatuses and provide oxygen and gas storage on aerospace vehicles, the primary end markets are for storage of liquid propane gas (LPG), compressed natural gas (CNG), renewable natural gas (RNG) and hydrogen gas (H2).

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space
Automotive

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space

BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

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Airtech
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Latest Pressure Vessels Articles

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Hexagon Agility fulfills natural gas transition with Mobile Pipeline

Most recent order of Titan 450 modules, featuring Type 4 composite tanks and a high-strength frame design, will meet oilfield service application needs.

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Infinite Composites, ORNL to advance long-term H2 storage

Collaboration will build on the company’s existing 700-bar composite tanks, studying barrier material development and manufacturing optimization with the goal of driving tank adoption.

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AZL Aachen completes hydrogen tank R&D project

Final report delivery by AZL and partners provides a deep dive into design and production trends, findings and other insights related to the development of thermoset and thermoplastic pressure vessels.

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Hydrogen Storage

SwRI announces JIP to spur H2 refueling, infrastructure tech for heavy-duty vehicles

SwRI’s H2HD REFUEL 4-year project is underway to advance H2 refueling and explore potential alternatives via system modeling, experiments and theoretical studies.

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Wind/Energy

Vestas to repurpose Isle of Wight facility for U.K. onshore blades

Transition from offshore to onshore wind blade production will support the U.K.’s focus on building domestic supply chains, increasing demand.

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Glass Fibers

ORNL demonstrates lightning strike protection tech for composites

Researchers, led by Vipin Kumar, developed a low-cost, recyclable carbon fiber wind turbine blade tip that showed resilience to high-voltage lightning strikes, with more innovations in store.

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Sustainability

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

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Composites in Infrastructure and Construction

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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Latest Pressure Vessels News And Updates

Automotive

New Flyer selects Hexagon Purus H2 tanks for fifth consecutive year

Type 4 tanks will continue to be supplied for the mass mobility provider’s Xcelsior Charge FC fuel cell electric transit buses.

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Automotive

Hexagon Agility receives wave of RNG fuel system orders for Class 8 trucks

RNG/CNG fuel system installations with Type 4 CFRP pressure vessels, powered by Cummins’ 15-liter natural gas tank, adds 230,000 heavy-duty trucks to the addressable RNG/CNG market annually.

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Trends

ORPC Ireland, Queen’s begin X-Flow project for hydrokinetic turbine testing

Deployment of CFRP turbine technology to Strangford Lough will provide insight into blade and rotor performance, predictive maintenance and grid-scale benefits of tidal energy using real tide conditions.

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Graphmatech launches Aros polyamide-graphene for Type 4 tanks, secures grant

Combination of polyamide grades and graphene introduces low-permeation solution for upscaling H2 storage, transport applications.

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Wind/Energy

Gurit announces strategic alignment to preserve wind leadership, accelerate growth in other markets

While expected wind business revenue did not materialize for Q3 2024, Gurit is actively implementing measures to diversify its portfolio and position it for a wind sale increase in 2025.

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Pressure Vessels

ECORES WIND builds on wind blade circularity initiatives

Latest Horizon Europe project seeks to introduce innovative circular resins combined with advanced disassembly strategies, enabling cost-effective blade decommissioning and material reuse.

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American Elements
Airtech
HEATCON Composite Systems
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Airtech International Inc.

Featured Posts

Pressure Vessels

Composites reinvent energy

Celebrating National Composites Week 2024, CW looks at how composites are being used to provide the next generation of energy.

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Wind/Energy

Composites reinvent infrastructure

Celebrating National Composites Week, CW shares ways in which composites continue to evolve the way we approach infrastructure projects.

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Market Outlook

Composites end markets: Automotive (2024)

Recent trends in automotive composites include new materials and developments for battery electric vehicles, hydrogen fuel cell technologies, and recycled and bio-based materials.

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Materials

Achieving composites innovation through collaboration

Stephen Heinz, vice president of R&I for Syensqo delivered an inspirational keynote at SAMPE 2024, highlighting the significant role of composite materials in emerging technologies and encouraging broader collaboration within the manufacturing community. 

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Market Outlook

Composites end markets: Batteries and fuel cells (2024)

As the number of battery and fuel cell electric vehicles (EVs) grows, so do the opportunities for composites in battery enclosures and components for fuel cells.

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Pressure Vessels

Optimizing robotic winding of composite tanks and pipes

Pioneer in mandrel-based reinforced rubber and composite products, TANIQ offers TaniqWindPro software and robotic winding expertise for composite pressure vessels and more.

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Large Scale Additive Manufacturing
release agents, purging compounds, process chemical specialties
Chem Trend

FAQ: Pressure Vessels

How are composites used in energy storage?

Composites are used to build pressure vessels to store compressed natural gas, liquid propane gas, hydrogen gas.

These typically involve filament winding of glass or carbon fiber around a metal, plastic or all-composite liner.

Source: Composites end markets: Pressure vessels

What are the types of pressure vessels?

You may see pressure vessels or storage tanks listed as one of various numbered “Types.”

Pressure vessels are organized into five types:

      • Type I: All-metal construction, generally steel.
      • Type II: Mostly metal with some fiber overwrap in the hoop direction, mostly steel or aluminum with a glass fiber composite; the metal vessel and composite materials share about equal structural loading.
      • Type III: Metal liner with full composite overwrap, generally aluminum, with a carbon fiber composite; the composite materials carry the structural loads.
      • Type IV: An all-composite construction, polymer — typically polyamide (PA) or high-density polyethylene (HDPE) liner with carbon fiber or hybrid carbon/glass fiber composite; the composite materials carry all the structural loads.
      • Type V: Linerless, all-composite construction.

Source: Composites end markets: Pressure vessels

Do composites have a role in the hydrogen economy?

For years, composites have offered lightweight storage of compressed hydrogen (H2) gas for zero-emission, fuel cell-powered vehicles via Type IV tanks comprising plastic liners wrapped with carbon fiber and epoxy resin. Though H2 has long promised a sustainable source of clean energy, until recently, progress was slow.

As the market continues to grow, demand for Type IV tanks continues to increase, with new technologies in development.

Follow CompositesWorld’s continuing hydrogen market coverage for the latest.

Source: The potential for hydrogen to fuel composites growth

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