Composites Use in Pressure Vessels

High-pressure gas storage vessels represent one of the largest and fastest-growing markets for advanced composites, particularly for filament-wound carbon fiber composites. Although they are used in self-contained breathing apparatuses and provide oxygen and gas storage on aerospace vehicles, the primary end markets are for storage of liquid propane gas (LPG), compressed natural gas (CNG), renewable natural gas (RNG) and hydrogen gas (H2).

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Achieving composites innovation through collaboration

Stephen Heinz, vice president of R&I for Syensqo delivered an inspirational keynote at SAMPE 2024, highlighting the significant role of composite materials in emerging technologies and encouraging broader collaboration within the manufacturing community. 

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Latest Pressure Vessels Articles

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Pressure Vessels

General Atomics wins DOE contract to develop silicon carbide CMC for fusion power plants

GA-EMS will leverage experience with SiGA SiC/SiC cladding for nuclear fuel rods to develop new SiC composite foam and other materials for fission and magnetic fusion programs.

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Hexagon Mobile Pipeline order supports enhanced industrial gas transportation

Modules feature all-composite Titan cylinders and high-strength steel frame, transporting almost double that of steel tube trailers.

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COPVs designed, qualified for demanding aerospace, automotive applications

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Cryostar, Verne to develop heavy-duty CcH2 fueling solutions

The parties will develop composites-intensive station equipment capable of refueling both compressed hydrogen and CcH2, enabling low-cost, future-proofed refueling stations. 

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Latest Pressure Vessels News And Updates

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GWEC releases 2024 global offshore wind report

Despite industry headwinds, offshore wind headed into 2024 is poised for rapid growth leading up to 2033, says the Global Wind Energy Council.

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Siemens Energy hints at 21-MW wind turbine development

Several new sources say that Siemens has told customers its largest wind turbine yet may be introduced by the end of the decade.

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Honda begins production of 2025 CR-V e:FCEV with Type 4 hydrogen tanks in U.S.

Model includes new technologies produced at Performance Manufacturing Center (PMC) in Marysville, Ohio, which is part of Honda hydrogen business strategy that includes Class 8 trucks.

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Hexagon Composites sells LPG business, acquires 49% of Worthington's SES business

Ragasco composite cylinders for LPG will become part of Worthington’s Building Products business, while Hexagon/Worthington Enterprises JV will target expanding storage and transport of CNG and hydrogen.

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Hexagon Agility CNG/RNG tanks integrated into Brudeli for ZEV trucks in North America

Brudeli’s patented plug-in Powerhybrid technology will use Hexagon Agility CNG/RNG fuel system with Type 4 tanks, enabling Class 7 and 8 trucks to meet ACT and ACF regulations.  

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DOE prize to industrialize WindFloat offshore wind technology

FLOWIN cash prize and technical assistance will enable Principle Power and Aker Solutions to explore ways to serialize fabrication, deploy its offshore wind platform for the U.S.

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Composites end markets: Batteries and fuel cells (2024)

As the number of battery and fuel cell electric vehicles (EVs) grows, so do the opportunities for composites in battery enclosures and components for fuel cells.

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Optimizing robotic winding of composite tanks and pipes

Pioneer in mandrel-based reinforced rubber and composite products, TANIQ offers TaniqWindPro software and robotic winding expertise for composite pressure vessels and more.

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Market Outlook

Composites end markets: Pressure vessels (2024)

The market for pressure vessels used to store zero-emission fuels is rapidly growing, with ongoing developments and commercialization of Type 3, 4 and 5 tanks.  

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Forvia moves toward more sustainable automotive composites manufacturing

Automotive technology supplier Forvia shares sustainability goals and recent developments aimed at bio-based and recycled materials and ramping up hydrogen tank production for clean mobility.

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Update: THOR project for industrialized, recyclable thermoplastic composite tanks for hydrogen storage

A look into the tape/liner materials, LATW/recycling processes, design software and new equipment toward commercialization of Type 4.5 tanks.

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RTM, dry braided fabric enable faster, cost-effective manufacture for hydrokinetic turbine components

Switching from prepreg to RTM led to significant time and cost savings for the manufacture of fiberglass struts and complex carbon fiber composite foils that power ORPC’s RivGen systems.

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FAQ: Pressure Vessels

How are composites used in energy storage?

Composites are used to build pressure vessels to store compressed natural gas, liquid propane gas, hydrogen gas.

These typically involve filament winding of glass or carbon fiber around a metal, plastic or all-composite liner.

Source: Composites end markets: Pressure vessels

What are the types of pressure vessels?

You may see pressure vessels or storage tanks listed as one of various numbered “Types.”

Pressure vessels are organized into five types:

      • Type I: All-metal construction, generally steel.
      • Type II: Mostly metal with some fiber overwrap in the hoop direction, mostly steel or aluminum with a glass fiber composite; the metal vessel and composite materials share about equal structural loading.
      • Type III: Metal liner with full composite overwrap, generally aluminum, with a carbon fiber composite; the composite materials carry the structural loads.
      • Type IV: An all-composite construction, polymer — typically polyamide (PA) or high-density polyethylene (HDPE) liner with carbon fiber or hybrid carbon/glass fiber composite; the composite materials carry all the structural loads.
      • Type V: Linerless, all-composite construction.

Source: Composites end markets: Pressure vessels

Do composites have a role in the hydrogen economy?

For years, composites have offered lightweight storage of compressed hydrogen (H2) gas for zero-emission, fuel cell-powered vehicles via Type IV tanks comprising plastic liners wrapped with carbon fiber and epoxy resin. Though H2 has long promised a sustainable source of clean energy, until recently, progress was slow.

As the market continues to grow, demand for Type IV tanks continues to increase, with new technologies in development.

Follow CompositesWorld’s continuing hydrogen market coverage for the latest.

Source: The potential for hydrogen to fuel composites growth

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