Trends in Composites Manufacturing

CompositesWorld reveals 2024 Top Shops benchmarking survey results

CW recognizes the qualifying composites fabricators in its 2024 Top Shops program and highlights some of the survey's general findings.

Scott Francis
Editor-In-Chief, Gardner Business Media

Arris co-founder develops composite rock climbing gear

Passion for rock climbing leads to durable, 30% lighter cam using Additive Molding.

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Rocket Lab launches climate science satellites for NASA

The first of two satellites were deployed on the company’s composite Electron rocket for the PREFIRE mission to detect heat loss over the Arctic and Antarctica.

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TPI manufactures all-composite Kenworth SuperTruck 2 cab

Class 8 diesel truck, now with a 20% lighter cab, achieves 136% freight efficiency improvement.

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Bcomp ampliTex makes appearance in Cupra EV Cup Bucket seats

The entire Cupra Born VZ line-up features all-natural fiber front seats that highlight functionality, aesthetics and reduced CO2 emissions.

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Composite combat drone inlet duct proves novel fabrication approach

The 30-foot overbraided Frankenstein demonstrator was designed by NIAR, A&P and Fiber Dynamics to explore more flexible manufacturing of complex composite structures.

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Hypetex wins Innovate UK Smart grant for FlaxTex composite

In addition to its aesthetic qualities, the novel colored natural fiber is waterproof, 100% biodegradable and features enhanced manufacturing attributes thanks to Hypetex’s coloring process.

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Composites product design
HEATCON Composite Systems
Airtech
Advert for TFP nonwovens featuring AAM aircraft

Sinonus launches energy-storing carbon fiber

Swedish deep-tech startup Sinonus is launching an energy-storing composite material to produce efficient structural batteries, IoT devices, drones, computers, larger vehicles and airplanes.

Jessica Pompili
Editorial Intern

Hexcel, Fairmat agreement bolsters U.S. composite recycling efforts

A 10-year agreement between the partners’ Salt Lake City, Utah, facilities will build upon previous agreements for responsible environmental stewardship in industry.

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Composite accelerator pedal enhances Formula SAE performance

Venox Systems was brought into the fold to deliver a 3D printed continuous carbon fiber/PEKK pedal for the TU Wien Racing Team that exceeded its aluminum counterpart.

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Renco USA brings Lego-style composite building system to construction

After more than a decade dedicated to R&D, evaluation and testing, the company has proven its MCFR building system in a Lakewood Village project in Florida.

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ATA Industrial Group report evaluates the state of the global carbon fiber market

Carbon fiber composites market report provides statistics, analyses and trends regarding 2023 demand in China and around the world.

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Submit abstract to speak at CW New Space Tech Days in November

One-day online event in winter 2024 will feature six presentations exploring the increasing importance of composites in the evolving space market. Abstract deadline is July 5.

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NIAR receives $10 million NASA funding for high-temp advanced materials

Specialized research program will develop, mature and implement composites and other novel materials for use in hypersonic vehicles.

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NewStar Adhesives - Nautical Adhesives
MITO® Material Solutions
Release agents and process chemical specialties
Release agents and process chemical specialties

Airbus flies bio-based carbon fiber helicopter nose panel

Proof-of-concept part used bio-based acrylontrile precursor with same performance as conventional CFRP but with significantly less CO2.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Luxfer Gas Cylinders awarded grant for 700-bar Type 4 tank development

Alberta Innovates initiative selected 20 applicants, including Luxfer, to advance hydrogen production, storage, transmission, distribution and use.

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New CMC turbine vanes successfully tested in wind tunnel

SiC/SiC ceramic matrix composite (CMC) inlet guide vanes for a high-pressure turbine are aimed for a geared turbofan and show promise for more efficient aeroengines with less weight and need for cooling.

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Exel pull-wound composites to enable Flying Whales airship design

State-of-the-art VTOL rigid airship, to take 80 kilometers of thin-wall carbon fiber tubes, will function like an airborne crane for transporting cargo in remote areas.

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UMaine’s novel polymer 3D printer surpasses former Guinness World Record

Four times larger than its 2019 predecessor, Factory of the Future 1.0 offers new opportunities in composite materials, including development of recycled and bio-based materials, opening up new research frontiers.

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NPROXX powers up H2 tank production with move to Alsdorf facility

Tripled space and capacity to potentially grow composite tank production to 30,000+ tanks/year, equipment investments enable manufacturer to handle larger orders, streamline operations.

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Lilium begins composite battery packs production for Lilium Jet

First units off the battery assembly line in Munich will be used for verification testing ahead of first piloted flight, targeted for end of 2024.

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Advert for lightweight carrier veils used in aero
Release agents and process chemical specialties
MITO® Material Solutions
Airtech International Inc.

Diehl Aviation, 9T Labs present Eco Bracket

Ultra-lightweight and made of recycled composites, the Eco Bracket cuts weight and cost in half and reduces CO2 emissions, in addition to providing high performance.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Exel Composites, Fairmat sign carbon fiber scrap repurpose deal

Exel material waste will go through Fairmat’s reconstitution process to produce second-generation CFRP chips, enabling a closed-loop ecosystem.

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Acciona to build wind blade recycling plant in Spain by 2025

Waste2Fiber facility will use a proprietary thermal method to separate wind blade materials for reuse and will have a processing capacity of 6,000 tons of material/year.

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Stadler H2 train achieves Guinness World Record title

The Flirt H2 now holds the world record for longest distance traveled by a hydrogen-powered passenger train without refuel or recharge, aided by Type IV composite tanks.

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Syensqo Ixef PARA polymer shapes surfing fin by Kohola Flow Tech

Glass fiber-reinforced compound enhances rigidity, aesthetics and eco-friendliness of the biomimetic FlowTech 1 Single Fin.

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IMDEA introduces digital twin for real-time analysis of composite materials production

Newly designed digital twin by IMDEA and Technical University of Madrid researchers enables manufacturers to see inside composite materials as they are being produced, facilitating early detection of faults.

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CW’s 2024 Top Shops survey offers new approach to benchmarking

Respondents that complete the survey by April 30, 2024, have the chance to be recognized as an honoree.

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Carbon Fiber 2024
Advert for lightweight carrier veils used in aero
Composites product design
Composites product designs