Composites Use in Military & Defense

One of the main drivers of composites use in defense-related structures – such as components for fighter jets and other aircraft, weapons systems, and to some extent land- and water-based vehicles – is the high temperatures and harsh conditions in which these applications are used. Composite materials also offer high impact resistance, light weight and corrosion resistance needed for work in the field.

“Structured air” TPS safeguards composite structures
Aerospace

“Structured air” TPS safeguards composite structures

Powered by an 85% air/15% pure polyimide aerogel, Blueshift’s novel material system protects structures during transient thermal events from -200°C to beyond 2400°C for rockets, battery boxes and more.

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Latest Defense Articles

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Beta completes Alia CTOL deployments with two U.S. DOD major commands

On-base and cross-country missions were conducted with the Air Combat Command and Air Mobility Command via multi-day and day-long exercises to evaluate Beta’s composite aircraft with real-world scenarios.

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Defense

Composites fabrication, assemblies expertise supports military and commercial space

CAMX 2024: Subsystem provider PCX Aerosystem – Santa Ana highlights its excution of a variety of composite and hybrid composite/metallic programs for aerospace and space customers.

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Aerospace

MATECH C/ZrOC composite is deployed in hypersonic aeroshells

Ultra high-temperature insulating CMC targets hypersonics, space heat shields and other demanding applications, tested up to 2760°C under extreme stagnation pressures.

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Aerospace

Velocity Composites achieves recertification globally

AS9100D and AS9120B accreditation across Velocity’s three manufacturing sites in the U.K. and U.S. reinforce quality service to aerospace and defense customers.

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Defense

DARPA dubs new hybrid-electric X-plane XRG-73

Scaled Composites, Cornerstone Research Group and others are supplying the uncrewed aircraft, which will mature a long-endurance aircraft design.  

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Aerospace

NTS Technical Systems becomes Element U.S. Space & Defense

Advanced testing services provider’s updated brand identity sharpens its focus, capabilities on serving space and defense sectors.

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Knowledge Centers

CW Tech Days
CW Tech Days

During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

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Closed Molding
Closed Molding

Closed mold processes offer many advantages over open molding. This knowledge center details the basics of closed mold methods and the products and tools essential to producing a part correctly.

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CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Latest Defense News And Updates

CAMX

Turnkey manufacturer bridges composite needs in defense

CAMX 2024: Attendees can learn about MTCcorp’s work with Northrop Grumman to design, fabricate and deliver mission-critical equipment racks for defense aircraft.

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Defense

Airbus presents unmanned Wingman concept

Fighter jet model unveiled at ILA Berlin, made from an iron structure and composite outer skin, will deliver more tactical options, supporting future combat missions.

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Defense

MTorres launches BMI AFP head for F-35 program at SABCA

High-angle AFP head featuring MTorres’ latest upgrades advances fabrication of wing skins and covers for the F-35.  

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Hydrogen Storage

Verne to develop CcH2 solutions for the U.S. Army

Verne, awarded funding through the U.S. Army Energy Demand Reduction and Clean Energy Tech SBIR program, will conduct feasibility analysis on cryo-compressed hydrogen vehicles.

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Defense

Airbus finalizes Aerovel acquisition

Per the agreement, Aerovel’s Flexrotor, a vertical takeoff and landing UAS aircraft, will provide enhanced and expanded mission capability offerings to Airbus customers.

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Defense

Zotefoams to provide cellular foams to personal protection expert Design Blue Ltd.

Zotefoams’ closed cell, crosslinked, nylon-based foam included in high-performance impact protection solutions for defense and law enforcement.

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MITO® Material Solutions
CAMX 2024
Composites product design
Composites product designs

Featured Posts

Carbon Fibers

Pull-wound carbon fiber poles enable lightweight, compact, rigid emergency stretcher

Based on military feedback, Epsilon Composite developed an optimized, foldable stretcher that combines telescopic pull-wound carbon fiber tubes.

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Defense

Industrializing additive manufacturing in the defense/aerospace sector

GA-ASI demonstrates a path forward for the use of additive technologies for composite tooling, flight-qualified parts.  

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CW Top Shops

Defense manufacturer reflects on growth, opportunity in complex composite structures

Long Island-based, four-time CW Top Shops honoree GSE Dynamics cites diversification in processes, digitalization, workforce training and more on its successes over 50+ years, and looks ahead to future growth.

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RTM

Ballistic protection panels manufacturer relies on automation for high throughput, efficiency

Maine-based CW Top Shops honoree Compotech Inc. recently doubled its manufacturing space and team to produce modular composite panels for defense applications via light resin transfer molding (LRTM).

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Carbon Fibers

From the CW Archives: Airbus A400M cargo door

The inaugural CW From the Archives revisits Sara Black’s 2007 story on out-of-autoclave infusion used to fabricate the massive composite upper cargo door for the Airbus A400M military airlifter.

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Prepregs

Plant tour: Renegade Materials Corp., Miamisburg, Ohio, U.S.

Renegade Materials is known for high-performance prepregs for aerospace applications. Following its acquisition by Teijin in 2019, the company has expanded capacity and R&D efforts on a range of aerospace-targeted materials.

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HEATCON Composite Systems
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Carbon Fiber 2024

FAQ: Defense

How are composites used in the defense market?

Composites can be used to lightweight defense aircraft and other vehicles, increasing range or allowing higher payloads.

Ultra-high temperature (UHT) composite materials can also be tailored to withstand harsh environments and high temperatures, or to be antiballistic. Research and production of ultra-high temperature (UHT) ceramic matrix composites (CMC), with melting points of 2,500°C (4,532°F) or higher, has ebbed and flowed over the years, following rising and falling demand for applications like hypersonic defense systems and space launch vehicles.

Source: Lockheed Martin expands development, production of ultra-high temp CMCs with facility expansion

Can composite materials be antiballistic?

New materials cntinue to be developed for use as bullet-proof armor for vehicles, infrastructure and equipment.

Historically, antiballistic material designers have preferred tough but expensive aramids, high-density polyethylenes and the like, passing over conventional E-glass as too brittle to have ballistic stopping power.

Proprietary additives and resin systems have enabled the development of bullet-proof fiberglass materials. 3D weaving of carbon fiber, fiberglass or other composite materials can also help to develop high-strength preforms for use as armor materials or molded panels.

Source: Antiballistics: Better defense, less expense

Carbon Fiber 2024
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