Composites Use in Consumer Products

The complexity and costs of design and manufacture with composite materials lend them well to structural applications like aircraft wings, boat hulls, and car bodies. However, one of the largest markets by volume for composites is consumer goods, including electronics, sporting goods, bathtubs and swimming pools, bicycles, recreational vehicles (RV) and more.

Composites end markets: Electronics (2024)
Thermoplastics

Composites end markets: Electronics (2024)

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

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Coast-Line Intl
Airtech

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Consumer

Syensqo provides PARA resin for Artiphon musical instrument

Artiphon has chosen Syensqo’s Ixef PARA fiber-filled resin in the production of Chorda, its custom handheld electronic musical instrument. 

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Consumer

Glass fiber-reinforced Akulon RePurposed recyclate enables Ahrend sustainable office chair

Envalior 30% glass fiber-reinforced Akulon RePurposed material helps Ahrend achieve lighter task chair with closed-loop value chain and reduced emissions.

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Consumer

AOC and partners achieve styrene-free composite RV roof

Indupol, Büfa and AOC brought their materials and fabrication know-how to yield a styrene-free gelcoat and RTM formulation for the manufacture of luxury vehicle roofs.

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Consumer

Carbon Mobile carbon fiber powers handheld gaming platform

HyRECM technology effectively stabilizes carbon fiber’s electrical and antenna properties, enabling development of next-gen electronics, such as the Snapdragon G3x Gen 2.

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Recycling

Swancor, Massload jointly develop 100% recycled bicycle bottle cage

A blend of recycled carbon fiber and PA6 pellets, the bicycle component will be commercialized in Q1 2024.

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Application

Repurposing wind blades as functional community art pieces

Ohio-based Canvus Inc. upcycles fiberglass wind blades, car tires and post-consumer plastics to create outdoor furniture that amplifies sustainability messages in community spaces.

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Knowledge Centers

Composites in Advanced Air Mobility
Composites in Advanced Air Mobility

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

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Carbon Fiber 2024
Airtech
Advert for lightweight carrier veils used in aero
Airtech International Inc.

Latest Consumer News And Updates

Natural Fibers

Ekbacken Studios furniture incorporates Sulapac wood composites

High-end design furniture is 3D printed from bio-based, eco-friendly materials for aesthetic and sustainable home product options.

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Thermoplastics

Rein4ced, Dieffenbacher automate large-scale production of CFRP bike frames

A synergistic alliance combining Dieffenbacher’s production automation with Rein4ced’s hybrid Feather composite led to fully automated bike frame production line, which will be expanded to other composite products.

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Recycling

Acciona Energía, El Ganso develop shoes made with recycled wind blade materials

Limited-edition sneakers feature soles composed of micronized dismantled wind blades from a wind farm in Navarra, Spain.

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Recycling

Toray rCF from Boeing 787 is incorporated into ultra-light laptops

Torayca-based aerospace components have successfully been repurposed into the Lenovo ThinkPad X1 Carbon Gen 12, highlighting the ongoing application of recycled composites.  

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Consumer

Lotus launches limited edition electrified E-bike

The track-inspired Type 136 model is additionally lightweighted with carbon fiber frame and components, and a 300-gram E-bike motor, delivering true dual-use functionality.

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Consumer

CompPair healable composites, recycled carbon fibers featured in ID Genève luxury watch

HealTech prepregs enable 400x faster regenerative properties for the new Circular C product, along with incorporation of industrial waste fibers for a sustainable touch.

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Release agents and process chemical specialties
CAMX 2024
MITO® Material Solutions
Composites product design
Advert for TFP nonwovens featuring AAM aircraft

Featured Posts

Plant Tours

Plant tour: Arris Composites, Berkeley, Calif., U.S.

The creator of Additive Molding is leveraging automation and thermoplastics to provide high-volume, high-quality, sustainable composites manufacturing services.

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Glass Fibers

Running shoe insoles get a lift with thermoplastic fiberglass tapes

FlexSpring insoles take advantage of unidirectional, continuous fiberglass and thermoplastics to enable next-level performance for the everyday runner.

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Consumer

Lighter, stronger, faster bionic hand aided by composites design

Psyonic’s touch-sensing prosthetic hand leverages bionic technology, 3D printing and a carbon fiber composite exterior for light weight, high strength and high-tech functionality.

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Carbon Fibers

Digital Demo: UV-Cured Powder Coating on Carbon Fiber

Keyland Polymer's R&D chemist will demonstrate the UV powder coating application process followed by UV curing on a carbon fiber water bottle holder. (Sponsored)

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Wind/Energy

Materials & Processes: Fibers for composites

The structural properties of composite materials are derived primarily from the fiber reinforcement. Fiber types, their manufacture, their uses and the end-market applications in which they find most use are described.

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Materials & Processes: Resin matrices for composites

The matrix binds the fiber reinforcement, gives the composite component its shape and determines its surface quality. A composite matrix may be a polymer, ceramic, metal or carbon. Here’s a guide to selection.

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CompositesWorld
NewStar Adhesives - Nautical Adhesives
CompositesWorld
HEATCON Composite Systems
Release agents and process chemical specialties

FAQ: Consumer

How are composites used in sporting goods?

Carbon fiber composite bicycle frames are the highest-profile application of composites in sporting goods – but they have also long been used in high-performance fishing rods, tennis rackets, skis, surfboards and more. Protective equipment such as helmets, or high-performance athletic shoes, can also be made with composite materials.

How are composites used in consumer electronics?

Composites are often used under the cover of consumer electronics, such as for components in circuit boards. Composites have also been trialed for lightweight, high-performance laptop and phone covers and other applications.

How are carbon fiber composite bikes manufactured?

Today, many carbon fiber composite bike frames are fabricated and shipped from fabricators in Asian countries, largely incorporating labor-intensive hand layup processes with carbon fiber-reinforced epoxy prepreg. Efforts are being made to develop more bicycle manufacturing in the U.S. and Europe, including more automated processes and thermoplastic materials, or even 3D printing.

Carbon Fiber 2024