Thermoplastics

Thermoplastics play a pivotal role in composite materials by serving as the matrix phase that binds reinforcements together. Unlike thermoset resins, thermoplastics possess the ability to soften and reform when heated, allowing for reshaping and recycling. They offer unique advantages such as high toughness, chemical resistance, and easy processing, making them versatile in various industries like aerospace, automotive, and consumer goods. Composites using thermoplastic matrices exhibit exceptional damage tolerance and are sought after for their potential in complex manufacturing processes like injection molding, enabling efficient production of intricate and high-performance parts.

Combining multifunctional thermoplastic composites, additive manufacturing for next-gen airframe structures
Additive Manufacturing

Combining multifunctional thermoplastic composites, additive manufacturing for next-gen airframe structures

The DOMMINIO project combines AFP with 3D printed gyroid cores, embedded SHM sensors and smart materials for induction-driven disassembly of parts at end of life.

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Latest Thermoplastics Articles

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Thermoplastics

Thermoplastic composite tapes highlight high-performance, sustainability

CAMX 2024: Specialized portfolio of composite materials and engineered fiber solutions by Avient Corp. includes thermoplastics, thermosets and UD tape options.

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Thermoplastics

Fully recyclable sandwich panel targets aerospace cabin interiors

CAMX 2024: Diab introduces sandwich panels that combine its structural foam core Divinycell F and thermoplastic skins, designed to meet current challenges in sustainability, REACH compliancy and more.

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Thermoplastics

Specialized carbon fiber, thermoplastics and thermosets portfolio

CAMX 2024: Toray is showcasing its strength in composite material offerings, including a newly launched bio-based option, for aerospace, defense, recreation and industrial markets.

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Thermoplastics

ITHEC 2024 finalizes conference program, features CW panel on TPC certification for future airframes

The International Conference and Exhibition on Thermoplastic Composites on Oct. 9-10, 2024 features top speakers and sessions on novel TPC technologies and applications in automotive, aerospace, hydrogen and more.

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Aerospace

OVERLEAF tackles thermoplastics, open cell insulation, sensors and testing for LH2 tank

Newsletter #4 gives latest status on EU project’s work toward thermoplastic composite tanks with 40% storage density of cryogenic hydrogen for future zero emissions aircraft.

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Thermoplastics

Ensinger double belt press installation expands thermoplastics production

Equipment investment will enable the plastics processor to mass produce fiber-reinforced thermoplastic composites continuously, as well as adapt to specific needs.

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Knowledge Centers

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Automated Composites

In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.

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Composites product design
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Composites product designs

Latest Thermoplastics News And Updates

CAMX

Elastomer-integrated composite grows high-temperature application options

CAMX 2024: Rishon, which combines RCF Technologies’ elastomer and composite fabrics, bonds to metals and most composites, while providing high-temperature operations, sound and vibration absorption, heat insulation and more.

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Thermoplastics

Glass fiber-reinforced Akulon RePurposed recyclate enables Ahrend sustainable office chair

Envalior 30% glass fiber-reinforced Akulon RePurposed material helps Ahrend achieve lighter task chair with closed-loop value chain and reduced emissions.

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Thermoplastics

Composite accelerator pedal enhances Formula SAE performance

Venox Systems was brought into the fold to deliver a 3D printed continuous carbon fiber/PEKK pedal for the TU Wien Racing Team that exceeded its aluminum counterpart.

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Aerospace

MFFD longitudinal seams welded, world's largest CFRTP fuselage successfully completed

Fraunhofer IFAM and partners have completed left and right welds connecting the upper and lower fuselage halves and sent the 8×4-meter full-scale section to ZAL for integration with a cabin crown module and testing.

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Thermoplastics

NIAR, KraussMaffei cooperation enables efficient aerospace aircraft conversion

Incorporation of FiberForm advances NIAR ability to convert metallic components to fiber-reinforced thermoplastic versions in cargo aircraft.  

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Thermoplastics

TPRC announces press forming dataset publication

Recent research by academia aimed to validate composite forming simulations for press forming UD thermoplastic composite laminates.

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Carbon Fiber 2024
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Featured Posts

Thermoplastics

Creating a composite battery insert-stud solution for EV trucks

Bossard worked with an OEM and Tier supplier team to meet tight electrical insulation and packaging tolerances while reducing tooling, molding and assembly costs.

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JEC World 2024 highlights: Thermoplastic composites, CMC and novel processes

CW senior technical editor Ginger Gardiner discusses some of the developments and demonstrators shown at the industry’s largest composites exhibition and conference.

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Thermoplastics

From the CW Archives: I see thermoplastics in your future

Thermoplastics are evolving quickly into larger structures and clearly will have a significant role to play in the next commercial aircraft program — whenever that’s announced. This edition of “From the CW Archives” looks back on a thermoplastics pioneer.

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Aerospace

Eaton developing carbon-reinforced PEKK to replace aluminum in aircraft air ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

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Aerospace

Plant tour: Sekisui Aerospace, Orange City, Iowa, Renton and Sumner, Wash., U.S.

Veteran composites sites use kaizen and innovation culture to expand thermoplastic serial production, 4.0 digitization and new technology for diversified new markets.

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Carbon Fibers

Composites end markets: Electronics (2024)

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

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CAMX 2024
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