CW Features

SMC composites progress BinC solar electric vehicles

In an interview with one of Aptera’s co-founders, CW sheds light on the inspiration behind the crowd-funded solar electric vehicle, its body in carbon (BinC) and how composite materials are playing a role in its design.  

Stewart Mitchell
Contributor writer

Industrializing additive manufacturing in the defense/aerospace sector

GA-ASI demonstrates a path forward for the use of additive technologies for composite tooling, flight-qualified parts.  

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Composites end markets: Electronics (2024)

Increasingly, prototype and production-ready smart devices featuring thermoplastic composite cases and other components provide lightweight, optimized sustainable alternatives to metal.

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Bio-based, fire-resistant composites become mainstream

Projects use Duplicor prepreg panels with highest Euroclass B fire performance without fire retardants for reduced weight, CO2 footprint in sustainable yet affordable roofs, high-rise façades and modular housing.

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The next evolution in AFP

Automated fiber placement develops into more compact, flexible, modular and digitized systems with multi-material and process capabilities.

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RTM, dry braided fabric enable faster, cost-effective manufacture for hydrokinetic turbine components

Switching from prepreg to RTM led to significant time and cost savings for the manufacture of fiberglass struts and complex carbon fiber composite foils that power ORPC’s RivGen systems.

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Increased molding productivity via additive manufacturing

Companies in multiple segments turn to 3D printing for end-of-arm tools, fixtures for increased safety and functionality, lower cost and faster turnaround times.

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Composites product design
Airtech
NewStar Adhesives - Nautical Adhesives
Release agents and process chemical specialties

Life cycle assessment in the composites industry

As companies strive to meet zero-emissions goals, evaluating a product’s carbon footprint is vital. Life cycle assessment (LCA) is one tool composites industry OEMs and Tier suppliers are using to move toward sustainability targets.

Hannah Mason
Technical Editor, CompositesWorld

CW Top Shops 2023: Honoring global top-performing facilities

CW congratulates the 2023 CW Top Shops honorees and composites fabricators whose leaders cite team expansion, focus on Industry 4.0 and adaptation to emerging markets among this year’s top achievements.

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Celebrating 30 years of CompositesWorld, Part 2

CW covers key composite developments that have taken place from the 1990s to today in the second part of this two-part retrospective.

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A new era for ceramic matrix composites

CMC is expanding, with new fiber production in Europe, faster processes and higher temperature materials enabling applications for industry, hypersonics and New Space.

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Composites manufacturing for general aviation aircraft

General aviation, certified and experimental, has increasingly embraced composites over the decades, a path further driven by leveraged innovation in materials and processes and the evolving AAM market.

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Automotive chassis components lighten up with composites

Composite and hybrid components reduce mass, increase functionality on electric and conventional passenger vehicles.

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Natural fiber composites: Growing to fit sustainability needs

Led by global and industry-wide sustainability goals, commercial interest in flax and hemp fiber-reinforced composites grows into higher-performance, higher-volume applications.

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HEATCON Composite Systems
Release agents and process chemical specialties
Advert for lightweight carrier veils used in aero
Airtech International Inc.

The future of quartz and oxide fibers at Saint-Gobain Advanced Ceramic Composites

New business builds on 100-year legacy in quartz, prepares for growth, while starting production of oxide fibers to meet increased demand for CMC by aerospace and industrial sectors.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Metal AM advances in composite tooling, Part 2

Toolmakers and molders continue to realize the benefits of additive versus conventional/subtractive manufacturing of molds and mold components.  

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Composites end markets: Aerospace (2023)

With COVID in the past and passengers flying again, commercial aircraft production is ramping up. The aerocomposites supply chain is busy developing new M&P for an approaching next-generation aircraft program.

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Composites end markets: Automotive (2023)

Electrification and a focus on sustainability lead to opportunities and innovations in composites, from battery enclosures to structural components and more.

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Drawing design cues from nature: Designing for biomimetic composites, Part 2

As biomimetic design continues to inform composites manufacturing, technologies like 3D printing, tailored fiber placement, braiding and filament winding prove strong candidates for making these structures a reality.  

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The state of recycled carbon fiber

As the need for carbon fiber rises, can recycling fill the gap?

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Metal AM advances in composite tooling, Part 1

Multiple metal additive technologies are gaining market acceptance and interest for composite tooling used in processes ranging from short-fiber injection to autoclave-cure prepreg.

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MITO® Material Solutions
Carbon Fiber 2024
CompositesWorld
Advert for TFP nonwovens featuring AAM aircraft

European boatbuilders lead quest to build recyclable composite boats

Marine industry constituents are looking to take composite use one step further with the production of tough and recyclable recreational boats. Some are using new infusible thermoplastic resins.


Drawing design cues from nature: Designing for biomimetic composites, Part 1

Biomimicry is an interdisciplinary methodology that can inform composites design and manufacturing via use of more effective and sustainable materials, structural fabrication and technological practices.    

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Thermoplastic composites welding advances for more sustainable airframes

Multiple demonstrators help various welding technologies approach TRL 6 in the quest for lighter weight, lower cost.

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Mass, cost, durability improvements: EV battery enclosures, Part 2

As interest grows in composite battery covers and trays, composite materials suppliers work to meet current and future needs of automakers, battery module producers.

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Price, performance, protection: EV battery enclosures, Part 1

Composite technologies are growing in use as suppliers continue efforts to meet more demanding requirements for EV battery enclosures.  

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Carbon fiber in pressure vessels for hydrogen

The emerging H2 economy drives tank development for aircraft, ships and gas transport.

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Moving toward next-generation wind blade recycling

Suppliers, fabricators and OEMs across the composite wind blade supply chain ramp up existing technologies, develop better reclamation methods and design more recyclable wind blades.

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MITO® Material Solutions
CAMX 2024
HEATCON Composite Systems
Composites product designs