Grace Nehls

Grace Nehls Senior Managing Editor

Aerospace

Skydweller Aero continues AMPA flight tests with operational military payloads

Autonomous maritime patrol aircraft (AMPA) testing prepares the composite platform for operations in 2025, ensuring it can operate effectively over land and offshore environments to serve government and commercial needs.

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Space

Composites-intensive Perseverance rover makes Jezero Crater milestone

Since its landing on Mars in 2021, NASA’s rover has completed four scientific campaigns. Its fifth campaign up to the crater rim, a location of geologic interest, will further aid scientists’ understanding of Mars’ past formation.

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ACMA releases statement on EPA actions on styrene designation

Styrene, a substance relied on in many manufacturing operations, has been identified as one of five candidates for designation as high priority risk evaluation under the TSCA.

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Recycling

USPTO issues patent for fully circular thermoset resin, stems from UC Santa Barbara Research

Fully cured thermoset resin solubilizes on demand and under benign conditions, allowing for up to 100 wt% recovery of fibers in composites, including carbon fiber. The circularity is driven by a bio-based alternative to BPA.  

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Anduril joins Archer for hybrid VTOL military aircraft development

The companies’ first product from this partnership, aided by an additional $430 million raised by Archer, is planned to be a hybrid-propulsion VTOL that will target a potential program of record from the U.S. DOD.

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Carbon Fibers

Notox surfboards harness flax fiber for wave surfing competition

Libeco flax, Airbus rCF fabrics, Sicomin GreenPoxy bioresins and an agave core form a heavy, robust surfboard custom-designed for Clément Roseyro in this year’s Nazaré Big Waves Surf event.

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Norco enhances composites expertise via large-format AM equipment investment

3D printers, five-axis machining and software equipment additions to a dedicated CNC facility will support growth of Norco’s existing capabilities and build market diversity.

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SPE names Don Hylton 2025 Thermoformer of the Year

Hylton is honored for his long career advancing the thermoforming industry and ongoing membership as an SPE Thermoforming Division board member.

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Wind/Energy

Vestas to repurpose Isle of Wight facility for U.K. onshore blades

Transition from offshore to onshore wind blade production will support the U.K.’s focus on building domestic supply chains, increasing demand.

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Aerospace

EcoPulse flight test campaign ends, provides insight into hybrid-electric propulsion aircraft

Accumulation of 100 flight hours and 50 test flights deliver findings into design, certification, production and operations that will lay the groundwork for future aircraft. 

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Aerospace

Sonaca, Aciturri Aerostructures to become single European aviation entity

The industrial partnership, combining expertise in metal and composites design and manufacturing, aims to become an independent global player for low-carbon aerospace development.

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Coatings

Australian partners to develop, validate laser cladding system for MMC coatings

ACM CRC, LaserBond and The University of Sydney aim to strengthen Australia’s manufacturing capabilities through monitoring, prototype assessment and simulation of the coating process for metal matrix composite (MMC) materials.

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Composite raw materials