Asahi Kasei, Aquafil develop 3D printing material combining cellulose nanofiber, recycled PA6
Available as a pellet or filament, the material is said to exhibit formability and strength properties suitable for automotive and aerospace applications.
Share
Source | Asahi Kasei
Per a recently signed memorandum of understanding (MOU), technology company Asahi Kasei (Tokyo, Japan) and polyamide 6 (PA6) manufacturer Aquafil S.p.A. (Aco, Italy) are developing a novel material for 3D printing applications combining Aquafil’s Econyl Polymer and Asahi Kasei’s cellulose nanofiber (CNF). The material will be available in either pellet or filament form.
Aquafil’s Econyl Polymer is a chemically recycled PA6 derived from post- and pre-consumer waste, including used fishing nets, old carpets and industrial waste. The material is first depolymerized into monomers, then repolymerized into Econyl Polymer chips.
Asahi Kasei’s CNF is made from cotton linter and is said to feature high heat resistance, network-forming ability and superior material recyclability compared to glass fiber.
The new CNF/Econyl Polymer compound is reported to feature optimal formability and strength, especially when used in 3D printing. Asahi Kasei sees potential in high-performance aerospace and aeronautical applications.
The company plans to begin trial sales of the new filament in the EU, U.S and Japan in Q3 2025, and will showcasethe material at upcoming shows such as Fakuma (October 15-19, 2024 in Germany), the Sustainable Materials Expo (October 29-31 in Japan) and Formnext (November 19-22 in Germany).
The development of this material is said to be supported by Itochu Corp., which has made a capital investment in Aquafil.
Related Content
-
Combining multifunctional thermoplastic composites, additive manufacturing for next-gen airframe structures
The DOMMINIO project combines AFP with 3D printed gyroid cores, embedded SHM sensors and smart materials for induction-driven disassembly of parts at end of life.
-
PEEK vs. PEKK vs. PAEK and continuous compression molding
Suppliers of thermoplastics and carbon fiber chime in regarding PEEK vs. PEKK, and now PAEK, as well as in-situ consolidation — the supply chain for thermoplastic tape composites continues to evolve.
-
Novel dry tape for liquid molded composites
MTorres seeks to enable next-gen aircraft and open new markets for composites with low-cost, high-permeability tapes and versatile, high-speed production lines.