Composites Processes
Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.
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Wisconsin Oven ships curing oven for filament-wound composites
Gas-fired batch oven is designed to process up to 5,000 pounds of filament-wound parts at a time, while delivering on optimal temperature uniformity and efficient use of floor space.
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AnalySwift receives NASA STTR contract to enable second-use spacecraft infrastructure
Together with Purdue, AnalySwift aims to develop a composite heater layer and a novel software tool or module to achieve assembly, disassembly of thermoplastic composite joints in space during long-duration missions.
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CEAD launches application-specific, cartesian-style Flexcube printing cell
Fully automated, all-in-one 3D printing platform handles high-rate industrial-sized composite parts printing and postprocessing in a compact, accessible design.
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Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes
CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.
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Sunreef Yachts completes 43-meter single-shot hull infusion project
Sunreef 43M Eco electric catamaran, with a composite surface of 1,700 square meters, is considered to have the world’s largest infused hull.
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Addcomposites announces AFP-XS global install base milestone
More than 50 of the production-ready AFP solution for small- to medium-scale composite part manufacturing have been installed and is rapidly growing thanks to its affordability and versatility.
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The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.
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Latest Processes News And Updates
Xenia Materials launches 3DF filaments, expands into FDM, FFF
3D printing filament collection incorporates carbon fiber reinforcement, bio-based options.
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Mikrosam robotic filament winding cell to aid Cidetec composites projects
Delivery of the single-spindle robotic setup with an ATP head will advance the R&D organization’s work in CUBIC, GENEX and Carbo4power initiatives targeting sustainable composites development.
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Endless Industries launches Endless One continuous fiber 3D printer
Medium-scale printer demonstrates open industry and material capabilities for demanding structural needs.
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KraussMaffei expands composites, plastics capabilities at Brighton, Michigan facility
The site recently installed a powerPrint large-format AM system, thermoforming machine and more to serve customers in North America.
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Melker of Sweden accomplishes sea kayak with 100% sustainable composite construction
Built with ampliTex flax fabrics, a solid cork core and plant-based resins, the company’s Värmdö kayak model highlights an environmentally conscious design for paddlers of all levels.
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RoMaNi 2 project enhances industrial robot flexibility for composites, metals machining
Newly developed milling kinematics on a linear axis enables versatile and efficient machining with up to 0.1-millimeter production tolerance.
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Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts
HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.
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VIDEO: High-rate composites production for aerospace
Westlake Epoxy’s process on display at CAMX 2024 reduces cycle time from hours to just 15 minutes.
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Developing milling for CMC because grinding takes too long
Economical processes that can cut machining time by 70% are being tested on aeroengine turbine blade demonstrators by Hufschmied and DLR in the SCANCUT project.
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VIDEO: Recycling and machining carbon fiber scraps
Elevated Materials has partnered with Toray Composite Materials America, Inc. to collect and upcycle reclaimed carbon fiber scraps into large billet laminates, which can then be cut into various parts using CNC mills.
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Co-molding SMC with braided glass fiber demonstrates truck bed potential
Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.
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Avoiding pitfalls in the design of LFAM composite components
Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.
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