Composites Processes
Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.
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Endless Industries launches Endless One continuous fiber 3D printer
Medium-scale printer demonstrates open industry and material capabilities for demanding structural needs.
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KraussMaffei expands composites, plastics capabilities at Brighton, Michigan facility
The site recently installed a powerPrint large-format AM system, thermoforming machine and more to serve customers in North America.
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Melker of Sweden accomplishes sea kayak with 100% sustainable composite construction
Built with ampliTex flax fabrics, a solid cork core and plant-based resins, the company’s Värmdö kayak model highlights an environmentally conscious design for paddlers of all levels.
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RoMaNi 2 project enhances industrial robot flexibility for composites, metals machining
Newly developed milling kinematics on a linear axis enables versatile and efficient machining with up to 0.1-millimeter production tolerance.
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Mikrosam equips BTU Germany with single-tape AFP head for Type 5 pressure vessels
Delivery of upgraded placement head provides additional automated layup flexibility, quality control for the university’s latest projects advancing Type 4 and 5 hydrogen storage.
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VIDEO: High-rate composites production for aerospace
Westlake Epoxy’s process on display at CAMX 2024 reduces cycle time from hours to just 15 minutes.
WatchKnowledge Centers
CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.
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In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.
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Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.
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Latest Processes News And Updates
Zünd, Loop Technology partner on FibreLine preforming system
Pairing Loop Technology’s automation with Zünd digital cutters provides faster cutting, less stray fibers, higher ply accuracy and more precise preforms for composite aerostructure manufacturing.
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Queen’s University Belfast presents research in thermoplastic drilling performance optimization
Researchers have published findings from a multi-objective optimization study on carbon fiber-reinforced PEKK drilling in an effort to better understand the material for use in aviation fastenings.
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National Manufacturing Group unveils C3 Molding
National Manufacturing Group features its C3 Molding process for FRP molding, offering the surface cosmetics of thermoplastics, the versatility and strength of fiberglass and compression molding cycle times.
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Norco invests in CNC, kit cutting capability expansion
Transition from internal to external demand over the last few years has evolved Norco’s machining and composite kit cutting equipment, and now includes material outsourcing and digital engineering services.
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PulFlex introduces pultruded Flex Connect
Fiberglass T-slot, primarily used for automation, framing and other quick setup systems, competes with aluminum alternatives.
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CompoTech highlights fiber laying technologies to achieve CFRP preform, component versatility
Automated fiber laying (AFL) placement and winding machine technologies enhance OEM capabilities to produce reliable, commercially viable custom composite products.
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Featured Posts
Developing milling for CMC because grinding takes too long
Economical processes that can cut machining time by 70% are being tested on aeroengine turbine blade demonstrators by Hufschmied and DLR in the SCANCUT project.
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VIDEO: Recycling and machining carbon fiber scraps
Elevated Materials has partnered with Toray Composite Materials America, Inc. to collect and upcycle reclaimed carbon fiber scraps into large billet laminates, which can then be cut into various parts using CNC mills.
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Co-molding SMC with braided glass fiber demonstrates truck bed potential
Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.
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Avoiding pitfalls in the design of LFAM composite components
Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.
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Novel insert technology enables arc stud welding with composites
FAUSST technology enables fast, reliably welded connection of metal components in composite structures.
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CFRP planing head: 50% less mass, 1.5 times faster rotation
Novel, modular design minimizes weight for high-precision cutting tools with faster production speeds.
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