Composites One
Published

How to patch a racecar

The current state of the art in automotive CFRP repair borrows heavily from experiences gained in the aerospace/aviation and racing fields.

Share

The current state of the art in automotive CFRP repair borrows heavily from experiences gained in the aerospace/aviation and racing fields. This repair was made to a car owned by the Swiss Formula 1 race team, Sauber (circa. July 1997).

 

Step 1
Damage (white scars/scuffs) sustained by Formula 1 car when wheel was pushed into the CFRP chassis during brush with a wall during a race.
 

Step 2
Outer skin and core removed from damaged area. Outer skin is chamfered with a 30-mm/1.2-inch wide beveled edge prior to being joined to patch.
 

Step 3
Repair patch is a precured outer skin with honeycomb that will be bonded in with a paste adhesive.
 

Step 4
Repair patch is a precured outer skin with honeycomb that will be bonded in with a paste adhesive.
 

Related Content

Janicki employees laying up a carbon fiber part
Compression Molding
pro-set epoxy laminate infusion tool assembly
Composites One
Park Aerospace Corp.
MITO® Material Solutions
Composites product design
HEATCON Composite Systems
Composites One