CW Blog

Editorial

The real value of CompositesWorld

Will CW editor-in-chief Jeff Sloan soon be replaced by ChatGPT? Probably not before he retires, but it’s fun to consider the possibility.

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Optimizing a thermoplastic composite helicopter door hinge

9T Labs used Additive Fusion Technology to iterate CFRTP designs, fully exploit continuous fiber printing and outperform stainless steel and black metal designs in failure load and weight.

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Aerospace

Plant tour: Albany Engineered Composites, Rochester, N.H., U.S.

Efficient, high-quality, well-controlled composites manufacturing at volume is the mantra for this 3D weaving specialist.

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Wind/Energy

Recycling end-of-life composite parts: New methods, markets

From infrastructure solutions to consumer products, Polish recycler Anmet and Netherlands-based researchers are developing new methods for repurposing wind turbine blades and other composite parts.

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Molds/Tools

Proper application of semi-permanent mold release systems

Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.

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Automotive

Cryo-compressed hydrogen, the best solution for storage and refueling stations?

Cryomotive’s CRYOGAS solution claims the highest storage density, lowest refueling cost and widest operating range without H2 losses while using one-fifth the carbon fiber required in compressed gas tanks.

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Large-format 3D printing enables toolless, rapid production for AUVs

Dive Technologies started by 3D printing prototypes of its composite autonomous underwater vehicles, but AM became the solution for customizable, toolless production.

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Aerospace

High-temperature composite 3D printing facilitates design, manufacture of deployable space structures

Opterus R&D employs an AON3D printer and OOA prepregs to build the tooling, prototypes and end-use versions of its foldable CFRP satellite structures.

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Metal AM advances in composite tooling, Part 2

Toolmakers and molders continue to realize the benefits of additive versus conventional/subtractive manufacturing of molds and mold components.  

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Measuring ply-wise deformation during consolidation using embedded sensors

Strip-type shape sensor method claims real-time measurement of ply-wise deformation.

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Economics

Demand components lead to composites GBI contraction

For the first time in two years, the Composites Fabricating Index has contracted, though components continue to shift between expanding and contracting activity.    

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Feature

Composites end markets: Aerospace (2023)

With COVID in the past and passengers flying again, commercial aircraft production is ramping up. The aerocomposites supply chain is busy developing new M&P for an approaching next-generation aircraft program.

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