Processes

Automation

AES explores robot vs. gantry for large-format additive manufacturing

Additive Engineering Solutions, specialist at 3D printing very large parts and tools on gantry machines, now also uses a robot for large-format AM. Here is how the robot compares.

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Infusion

Ultrasound imaging optimizes vacuum bag leak detection

CAMX 2024: The handheld Ultra CE by Distran combines acoustic information with a wide-angle optical camera to clearly and reliably detect leaks at a distance.

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Work In Progress

Low-cost, efficient CFRP anisogrid lattice structures

CIRA uses patented parallel winding, dry fiber, silicone tooling and resin infusion to cut labor for lightweight, heavily loaded space applications.

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Epoxies

Plant tour: Airbus, Illescas, Spain

Airbus’ Illescas facility, featuring highly automated composites processes for the A350 lower wing cover and one-piece Section 19 fuselage barrels, works toward production ramp-ups and next-generation aircraft.

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Goodman Technologies, partners scale up AI-empowered 3D printing of nanocomposites for spacecraft TPS

NASA project addresses the capability gap in TPS production and installation for space exploration and hypersonic systems, delivering an ARMs system, nanopaste and prepreg tapes, manufacturing verification coupons and more.  

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Exploring powder coating for composites

Advancements in powder coating technology make it a viable surface finish for a growing number of composite applications.

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Carbon Fibers

CompoTech uses integrated loop technology to create high-performance mountain bike

CompoTech features its CDuro Epona mountain bike fitted with custom suspension forks, manufactured using its AFL winding and integrated loop technologies. 

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Curing

TPI, University of Texas participate in wind blade cure optimization project

Physics-informed machine learning algorithms will be applied to simulate and optimize composite wind blade curing in an effort to advance smart composites manufacturing in industry.

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Application

Carbon fiber satellite arm reduces weight, simplifies assembly onto naval vessels

Satcom developer EM Solutions partnered with ACS Australia to replace an aluminum arm design with a 65% lighter, one-piece, corrosion-resistant carbon fiber/epoxy alternative.

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ATL/AFP

Rocket Lab begins installation of large AFP machine for rocket production

The 99-ton AFP machine, custom-designed and built by Electroimpact, is claimed to be the largest of its kind, expecting to save around 150,000 manufacturing hours in the Neutron rocket’s production process.

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