Videos

Low-void, large-scale, high-volume 3D-printed composites

Among its many composites-related projects, Oak Ridge National Laboratory recently installed its first AMCM test cell, combining extrusion with compression molding for fast, low-void, low-porosity thermoplastic composite parts.

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Infrastructure

STRUCTeam, Apex Composite Structures design, engineer sustainable composite footbridge

The 12.5-meter bridge provides pedestrian access through the village of Newchurch on the Isle of Wight, inspired by a similar footbridge commissioned by Network Rail in 2009.  

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Trends

Twenco develops sensors for smart molds and process control in resin infusion and composites welding

Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.

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Aerospace

Airbus and CFM launch flight test demonstrator for advanced open fan architecture

Flight test demonstrator aims to mature and accelerate development of advanced propulsion technologies as part of CFM RISE program, with CFRP blades as key part of design.  

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Pressure Vessels

Vestas implements composites 3D printing to increase efficiency for blade alignment tools

A Markforged digital repository and multi-material 3D printers enable faster, more accurate and less costly manufacture of a variety of tools and blade components across Vestas sites.

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Molds/Tools

Ex-Core Technologies' Ex-Core 2.0 system features intelligent self-heated tooling, custom-mixed core

Debuted at JEC World 2022, Ex-Core 2.0 is said to slash production costs compared to conventional prepreg sandwich processes and produce lighter, stronger parts.

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AIR ONE two-seater eVTOL achieves first hover tests

AIR’s all-electric personal air mobility vehicle, which incorporates composites in structural and aesthetic components, is expected to deliver its first vehicles by 2024.

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Prepregs

Overair's Butterfly eVTOL prototype to integrate composites-intensive design

Aiming for first flight tests in the latter half of 2023, Overair’s Butterfly aircraft uses Toray carbon fiber/epoxy prepreg strategically to cut weight on its battery-powered, quiet aircraft.

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Re-Wind Network constructs experimental pedestrian bridge using wind turbine blades

The 6-meter footbridge has been constructed using wind turbine blades as bridge girders after extensive materials and mechanical testing, with the intention of load testing it to failure.  

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Azco Corp. presents servo-controlled unwind and rewind unit

The cantilever-designed unit is able to transfer between unwinding and rewinding via a change in the direction, torque and speed, controlled by an HMI touch screen. 

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Marine

Brødrene Aa delivers carbon fiber catamaran to serve as transport through the Saronic islands

The Aero 1 Highspeed, operating under Attica Group, features an aerodynamic and energy-efficient design for passengers and cargo in the Eastern Mediterranean Sea.  

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Filament Winding

Cevotec integrates trapezoid-shaped patches into FPP Artist Studio software

Patch Artist module facilitates more even distribution of patches along tight curves during pressure vessel dome reinforcement, resulting in an optimized laminate thickness.  

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ColorForm multi-component injection
Alpha’s Premier ESR®
Airtech
HEATCON Composite Systems
NewStar Adhesives - Nautical Adhesives
Eliminate Quality Escapes  With LASERVISION AI
recycle carbon fiber
Eliminate Quality Escapes  With LASERVISION AI
Airtech International Inc.