Composites Use in Advanced Air Mobility

Urban air mobility (UAM), sometimes referred to as advanced air mobility (AAM), is a market that continues to evolve and mature. Aircraft of this genre are designed to perform one of two functions. One is to provide piloted or autonomous air taxi service, transporting people from point A to point B (heliport/airport-to-heliport/airport) over a distance of 25-400 kilometers, intracity or intercity. The second function is to provide autonomous cargo transport in similar environments.

Composites reinvent aerospace, AAM and space
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Latest Advanced Air Mobility Articles

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Archer completes construction of high-volume manufacturing facility for Midnight eVTOL aircraft

Tooling load-in is already underway ahead of the planned start of initial production beginning early 2025, while Stellantis and Archer work to finalize the exclusive contract agreement.

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Anduril joins Archer for hybrid VTOL military aircraft development

The companies’ first product from this partnership, aided by an additional $430 million raised by Archer, is planned to be a hybrid-propulsion VTOL that will target a potential program of record from the U.S. DOD.

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On the radar: Innovations in composite battery enclosures

A look at recently reported design, material and process innovations for composites-intensive battery enclosures, developed to support the ramp-up of EV and AAM vehicles.

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PAL-V, NLR complete composite rotors for Liberty flying car

Rotor blade design spans nearly 11 meters in length for flight, with a mid-hinge to fold and accommodate 4-meter vehicle length while driving.

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Vertical Aerospace completes Phase 2 piloted flight testing

VX4 eVTOL aircraft prototype begins untethered, piloted, thrust-borne testing following expansion of permit to fly from the UK Civil Aviation Authority.

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Beta begins Alia CTOL production aircraft flight testing

Flight of first production aircraft fresh off Beta’s full-scale manufacturing line in Vermont is followed by Special Airworthiness certification from the FAA. 

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Latest Advanced Air Mobility News And Updates

Lilium launches M&A process, targets eVTOL program continuation

Despite court-approved insolvency filings and beginning first investor briefings, Lilium remains fully focused on re-emerging following restructuring, setting its sights on fresh investment to support the Lilium Jet.

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Archer Aviation signs eVTOL aircraft purchase with Japan

Japan Airlines’ and Sumitomo’s joint venture company intends to purchase up to 100 Midnight aircraft to certify and commercialize AAM services across Japan.

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VoltAero opens facility in France for Cassio aircraft

VoltAero inaugurates its industrial facility in Rochefort for the final assembly line for the family of Cassio electric-hybrid aircraft, to incorporate composite elements.

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Manta Aircraft, Shenyang Aviation establish AAM aircraft partnership

The focus of accelerated development is on Manta’s Ann Plus vehicle model, offering a complete carbon fiber structure and VTOL and STOL operation capabilities.

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Beta Technologies raises $300 million to fund AAM growth, commercialization

Series C capital raise will be used to propel the certification of Beta’s composites-intensive Alia CTOL, Alia VTOL and electric motors, while directly supporting ramp-up of production, delivery of aircraft and chargers.

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AAM startup Lilium to file for self-administered insolvency

Two of its principal subsidiaries will file for insolvency and apply for self-administration, follows failed loan efforts from German parliament’s Budget Committee, Bavarian government.

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Plant tour: Joby Aviation, Marina, Calif., U.S.

As the advanced air mobility market begins to take shape, market leader Joby Aviation works to industrialize composites manufacturing for its first-generation, composites-intensive, all-electric air taxi.

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Composites opportunities in eVTOLs

As eVTOL OEMs seek to advance program certification, production scale-up and lightweighting, AAM’s penetration into the composites market is moving on an upward trajectory.  

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Composites end markets: Aerospace (2023)

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We're going to need a lot of propeller blades

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FAQ: Advanced Air Mobility

What is urban air mobility?

  • Urban air mobility (UAM), sometimes called advanced air mobility (AAM), is an emerging aerospace market. These aircraft can be piloted or autonomous, designed for cargo transport or as air taxis for transporting people intercity or intracity.
  • Source: Composites end markets: Aerospace

What is an eVTOL?

Electric vertical takeoff and landing (eVTOL) aircraft are some of the first models to be developed for the urban air mobility market.

They are powered by electric propulsion (generally batteries), and are designed to take off and land vertically. These can include propeller-centric, helicopter-style aircraft as well as fixed-wing aircraft.

How are composites being used in urban air mobility?

UAM aircraft are in various stages of development. Most, if not all, are using composites to some extent for aircraft bodies, wings or other components. The focus has been on technologies that are already qualified for commercial aircraft use – such as hand layup and autoclave cure of prepreg carbon fiber/epoxy.

As progress continues, additional composite materials such as thermoplastic composites will likely become more widely used.

Source: Composites end markets: Aerospace

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