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Half round vacuum infusion.

Photo Credit: Abaris Training Resources

The impregnation and consolidation of composite laminates via atmospheric pressure in the vacuum infusion process (VIP) is a well-established procedure for the production of high-quality components and structures, and has been adopted by many composites fabricators for several reasons:

  • Removes air trapped between plies
  • Compacts fiber layers and prevents shifting of fiber orientation during cure
  • Extracts moisture, solvents and volatiles from curing composites
  • Achieves a higher fiber-to-resin ratio
  • Is a cleaner, less wasteful and more efficient process compared to hand layup
  • Helps in producing low volumes of large structures minus an autoclave
  • Allows for the use of a variety of molds and custom shapes.

As a result, vacuum infusion continues to show promise for end markets such as wind, aerospace, automotive and marine. 

However, VIP is also, arguably, a complex process, and involves a variety of processing materials and steps for proper implementation, including the use of release film or peel ply, a bleeder, separator and breather layer, various tapes for sealing and vacuum pumps to remove air from the laminate. With it comes an equally complex range of suppliers and distributors that offer customers a variety of products.

This is the fifth in a series of Tech Tables that CW has published, each designed to provide as comprehensive a list as possible of suppliers, their products and selected product specifications.

This table of vacuum bagging supplies has been built with data provided by suppliers, and is intended to provide a representation of the products they offer. To further simplify the table, CW only focuses on the basic categories of materials for vacuum bagging for conventional out-of-autoclave (OOA), wet and prepreg layup processes; additional bagging and plumbing provisions are not detailed.

Moreover, while CW was unable to receive data from all vacuum bag suppliers, prominent companies unlisted — but which should be distinguished in this area — include Aerontec, AeroWindTech, Fibretex Nonwovens A/S, Guarniflon S.p.A, Gurit USA, Hauflier Composites GmbH, Hawkeye International, Smooth-On Inc., Wacker Chemie AG and Warm Industrial Nonwovens.

Download the PDF of this table here, or at short.compositesworld.com/VIPTechTable21final

 Company


 

Release Films and Peel Ply

Bleeders

Breather Layers

Breather Yarns/Cloths

Flash Tape

Sealant Tape

Bagging Film

Reusable Vacuum Bags

Vacuum Ports

 Peel ply material type(s) available

Nonporous (NP) or porous (P)

Release film material type(s) available.

Perforated release films: Diameter and spacing of the holes

 Material type(s) available

Thickness and weight offered

Breather woven/nonwoven fabric type(s)

Amount of pressure (psi) that can be exerted upon it

Breather yarn/cloth(s) roll size(s) available (in)

Recommended working temp

Material type(s) available

Material type(s) available

Material temp range (F/C)

Film type(s) available

Film material range (F/C)

Potential applications

Material type(s) available

Size(s) available (in)

Minimum number of ports

Aerovac –Composites One

Nylon, polyester, teflon and silicone-coated glass, aramid fabrics. Available in a wide range of weights, widths and operating parameters

NP

Polyolefins, fluoropolymers, polyimides

Available in all industry-standard spacing and diameters. Hot and hot perforated in 14 spacing and diameter options

Nonwoven nylon, polyester and various fabrics such as fiberglass

Wide range of industry-standard weights and widths

Nylon, polyester and various fabrics such as fiberglass

Varies by type of material, temp, thickness, weight and other factors

N/A

N/A

Available in a variety of substrates, thicknesses and widths. Options meet all operating environments. Examples: polyester w/ silicone, rubber and acrylic pressure-sensitive adhesives, PTFE, nylon, polyimides and fluoropolymers

Butyl rubber and silicone types

Up to 752/400

Construction options include nylon, fluoropolymers, polyimdies, multilayer co-polymer films. Bagging formats unclude sheet stock, tubular, precut and fold configurations. Custom kitting and precut formats available

Temp ranges up to 800/427

Aerospace, marine, wind, glass lamination, automotive, sports and recreational

Cured and uncured silicone, Viton sheet stock and customizable spray silicone bag construction

All standard imperial and metric measurement vacuum fittings and ports

Minimum order quantity of 1

Airtech International

 Nylons, polyester, fiberglass with PTFE or silicone coating and aramid

NP

Polyolefins, fluoropolymers, polyimides

All industry-standard perforations

Polyester, nylon, fiberglass

A range of weights, thicknesses

Polyester, nylon, fiberglass

Depending on density and cure temperature, polyester and nylon breather can withstand 100-200 psi. Fiberglass breathers available for higher temperatures, pressures.

N/A

N/A

Flashbreaker tapes in polyester with silicone, rubber and acrylic PSA. Other substrate types available: PTFE, fluorpolymers, nylon and polyimide

Butyl rubber and silicone types

RT to 800/427

Nylong, multilayers, fluoropolymers, polyimide

Spectrum of RT to 800/427 for all applications

Wet layup, infusion prepreg. RT, oven and autoclave cure and vacuum press applications. Scale of application ranges from test panels to  large scale (i.e., aircraft wings, fuselage, boats and wind blades)

Silicone, Viton, latex

0.25" and larger

16 port types in multiple sizes

 Angeloni Groups SpA

 T-077 80 gsm Nylon fabrics with red tracers

NP

FLD 120 25my PP HD low-temp; FLD 170 30my medium/high-temp; FLD HT-500 13my/25my FEP high-temp

P3 10 mm centers, size 0.5 mm +/- 0.2 mm; P31 5 mm centers, size 0.5 +/- 0.2 mm

 Polyester

POLY-FLEX TF12 120 gsm 1.3 mm; POLY-FLEX TF15 150 gsm 1.6 mm; POLY-FLEX TF20 gsm, 2.0 mm; and POLY-FLEX TF30 300 gsm 2.7 mm

N/A

N/A

N/A

N/A

N/A

Butyl

AN-3 Gray, max temp 284/140; AN-3 yellow, max temp 410/210

Nylon/polyolefin co-extruded films

FLM 120 75my low-temp vacuum bag films; FLM 170 50my high-temp vacuum bag films; TBL 170 50my high-temp vacuum tubulars; TBL 170 75my high-temp vacuum tubulars; TBL 200 50my high-temp vacuum tubulars; TBLAD 170 70my high-temp self-releasing vacuum tubulars

FLM120 for infusion, hand lamination; FLM/TBL 170 for oven and autoclave processes; TBL 200 for oven and autoclave; TBLAD 170 oven and autoclave

N/A

N/A

N/A

 ATL Composites

 ATL offers a range of Airtec International brand products for the vacuum bagging and vacuum infusing process, including release films and peel ply, bleeders/breathers, flash and sealant tape, as well as bagging films and other specialty items. Please reference this company's website for specific product details.

Diatex SAS

Polyester, polyamid and adhesive peel ply; peel ply for structural bonding (approved by Airbus and Boeing)

NP

284-752°F/120-400°C; perforated or not

500µ or 800µ diameters; 5-10 mm spacing

Polyester

150-440 gsm

Woven glass and nonwoven polyester fabrics

N/A

N/A

N/A

Polyester/acrylic; polyester/silicon; PTFE/silicon; polyimid/silicon

Low-temp sealant tape (infusion process); high-temp (vacuum molding and in/out of autoclave); very high-temp (thermoplastic)

RT to 752/400

Tubular, v-sheet, sheets, kits

Multilayer bagging film; polyamid film; high-elongation film

Marine industry (up to 32 m  wide); aeronautics; wind energy; sport and leisure

Marine industry (up to 32 m  wide); aeronautics; wind energy; sport and leisure

50 mm (1.97") and 65 mm (2.56")

 

Fibre Glast Developments Inc.

Econostitch, nylon release, polyester, PTFE-coated fiberglass

N/A

Medium-temp copolymer, high-temp fluoropolymer

N/A

Polyester

0.125", 4 oz  (~113g) and 7 oz  (~198g)

Nonwoven

4 oz up to 40 psi; 7 oz up to 85 psi

N/A

N/A

Polyester

Synthetic rubber

Up to 400/204

Polyethylene, Stretchlon, nylon

Up to 400/204

Films available for low-conform and high-conform applications. Stretchlon 200 Film available in flat 60"-wide sheet, and a 120"-wide sheet. Nylon bagging film suitable for use with temperatures  <300°F and usable in variety of styles; nylon bagging film, >300°F available in a 60"-wide flat sheet, which can be heat-seamed to  shape requirements or to create larger sheets.

N/A

For use with 0.5" tubing

 

HEATCON Composite Systems

Nylon

 

High-temp, tough fluropolymer and Teflon 

0.381 mm diameters on staggered, 0.25" centers; 1.143 mm diameters on  2" centers; and 1.143 mm diameters with 3.5" centers

Polyethyline perforated material and Teflon porous material

1 and 2 mils

N/A

N/A

N/A

N/A

1" and 2" polyester backing

Dark gray and light gray 

450/232

2 mil 60V fold and 30" tube; 5 mil thickness option

Nylon (5, 10 and full rolls available)

Aerospace, wind energy, marine, automotive, etc.

N/A

0.25"

 

Lavender CE

Lavender CE offers a range of products for the vacuum bagging process, including release films and peel ply, bleeders, breathers, flash and sealant tape, as well as bagging film and vacuum ports. Please reference this company's website for specific product details.

National Aerospace Supply

Peel Ply A, B and F

N/A

FEP and ETFE

0.015 and 0.045

Polyester

2.2, 4, 10

N/A

N/A

N/A

N/A

Polyester, acrylic

NA350

Up to 400/204

Nylon

Up to 400/204

N/A

N/A

   

Smartech International

N/A

N/A

N/A

N/A

N/A

N/A

PTFE-coated glass fiber breather mesh (variable sizes available)

Can sustain perfect negative pressure of 13 psi, and withstand temps of nearly 500/260

N/A

N/A

N/A

No required

N/A

N/A

N/A

N/A

High-strength silicone materials that can sustain perfect negative pressure and withstand temps up to 392/200

Vertical and horizontal vacuum ports are offered; 1/4 NPT with/without air hose quick connect

Minimum of one required, depending on application and/or bag size

SWORL Reuseable Vacuum Bags

SWORL reportedly eliminates the need for most of the items mentioned above such as sealant tape, bagging film, breather fabrics, peel ply and release films, bleeders, breathers and flash tape. SWORL is being used in a broad range of intricate and/or high-volume applications such as marine, industrial, architectural, and aerospace applications.  SWORL is used in a wide variety of process applications including infusion, oven cures, autoclave cures and as well as OoA and over a wide variety of resins such as prepregs, PE, VE PUR, phenolics, and epoxies. 

Spray silicone

13 mm (0.512") and 16 mm (0.629")

Number of ports needed per bag is part dependent

TORR Technologies

N/A

N/A

N/A

N/A

N/A

N/A

PTFE-coated Kevlar screen/belting

200 psi

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Silicone, rubber, EPDM

0.25, 0.375 and 0.5" male NPT; 1/4 male BSPT; adapters for JIC, SAE and larger NPT connections

 
U.S. Polychemical Acrastrip
ELFOAM rigid foam products
Wabash
Toray Advanced Composites hi-temperature materials
Kent Pultrusion
Visual of lab with a yellow line
CompositesWorld
Large Scale Additive Manufacturing

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