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Proving thermoplastic composites match carbon fiber/epoxy performance in road bikes

CDCQ, LxSim, Addcomp and Argon 18 collaborate to optimize a carbon fiber/PA6 bike seat post, democratizing AFP and demonstrating materials and process for future designs and production.

Airtech, Ascent Aerospace partner to accelerate AM tooling adoption

A combination of Airtech’s 3D printing materials and Ascent’s production capabilities aim to support increased use of composite additive tooling in spaces like defense and aerospace.

AES explores robot vs. gantry for large-format additive manufacturing

Additive Engineering Solutions, specialist at 3D printing very large parts and tools on gantry machines, now also uses a robot for large-format AM. Here is how the robot compares.

Low-cost, efficient CFRP anisogrid lattice structures

CIRA uses patented parallel winding, dry fiber, silicone tooling and resin infusion to cut labor for lightweight, heavily loaded space applications.

Jamco America partners with Airtech for 3DP tool recycling

Aerospace manufacturer joins forces with composite materials company to achieve sustainable manufacturing practices that overcome traditional composite layup tooling.

Dahltram I-350CF qualified through JuggerBot 3D Material Card suite

The collaboration focuses on developing parameters for repeatable and reliable pellet-fed 3D printing using the carbon fiber-reinforced high-temperature tooling resin.

CEAD, AES kick off U.S. symposium highlighting LFAM ecosystem

CEAD Flexbot print cell demonstrations and industry presentations showcased the emerging options in 3D printing for polymers, composites and more at AES’ Akron facility.

VoxelMatters report reveals top companies in composites AM

The new market study identifies key players in a $785 million global market that has grown by 21% year on year.

Airtech, AES partner to grow LFAM applications

Airtech will provide extensive AM support, while AES commits to exclusive use of Airtech products, all of which will further materials development, market strategies and design practices.

MARS Center grows LFAM capabilities with JuggerBot 3D Tradesman Series

P3-44 pellet-fed 3D printer is capable of leveraging a range of fiber-reinforced composite materials, to be used for the production of high-fidelity components in aerospace and defense.

Airtech, Caracol grow LFAM with Dalhtram resins, Heron AM pairing

New partnership will see Dahltram resins qualified for integration with Caracol’s Heron AM platform.

Composites end markets: Industrial (2024)

The use of composites in industrial applications is increasing, driven by the need for higher performance and longer life, whether its parts for industrial machinery, EOAT components, corrosion-resistant equipment and more.

Innovation Award finalists revealed for JEC World 2024

Returning to the international composites trade show are the Innovation Awards, representing up to 33 finalists in 11 categories that highlight composites innovation excellence and fruitful collaborations.

TGS to leverage CEAD Flexbot 3D printer for Czech Republic customers

The novel large-format Flexbot Research XL platform enables TGS to offer 3D printing services, making use of a versatile composite material range.

Belotti retrofits Vega CNC center in BEAD hybrid machine for D-Composites

Combined LSAM and five-axis CNC milling capabilities will optimize D-Composites’ production services, flexibility and cut time and cost for composite tooling manufacture.

CEAD solidifies U.S. presence with new Michigan location

CEAD Group Inc. marks global expansion of the company’s advanced 3D printing technology solutions, enhancing local client support and enabling new industry collaborations.

Plant tour: Daher Shap’in TechCenter and composites production plant, Saint-Aignan-de-Grandlieu, France

Co-located R&D and production advance OOA thermosets, thermoplastics, welding, recycling and digital technologies for faster processing and certification of lighter, more sustainable composites.

Aerodynamic considerations when repairing complex composite structures

An example process gives steps and issues to consider when determining the most effective repair method for preserving the aerodynamic surface of a complex-contoured composite sandwich structure.

3D-printed CFRP tools for serial production of composite landing flaps

GKN Aerospace Munich and CEAD develop printed tooling with short and continuous fiber that reduces cost and increases sustainability for composites production.

CAMX announces general session presenter, open registration

Attendees registered for the Oct. 31 – Nov. 2, 2023 event in Atlanta, Georgia, are invited to attend this year’s keynote put on by Joan Higginbotham, a former NASA astronaut and president of aerospace consulting firm Joan Higginbotham Ad Astra LLC.

Plant tour: Airtech International, Springfield, Tenn., U.S.

Fifty years of supplying materials for composites manufacturing includes custom fabrication and now aims to advance 3D-printed tooling, parts and new resins.

Airtech Advanced Materials Group to open new location in India

Coinciding with the company’s 50th anniversary, the new location enables Airtech to provide Indian customers with faster response times, more personalized service, and reduced shipping costs and lead times.

ATLAM combines composite tape laying, large-scale thermoplastic 3D printing in one printhead

CEAD, GKN Aerospace Deutschland and TU Munich enable additive manufacturing of large composite tools and parts with low CTE and high mechanical properties.

Demonstrating functionalized, cost-effective composites using additive extrusion

Hybrid thermoset/thermoplastic composite part with 3D-printed functionalization demonstrates technology possibilities and EmpowerAX open platform offering expertise from members throughout the process chain.

Optimizing AFP for complex-cored CFRP fuselage

Automated process cuts emissions, waste and cost for lightweight RACER helicopter side shells.

Tygavac Advanced Materials changes name to Airtech Advanced Materials UK

The name change to Airtech’s U.K. division, effective immediately, more clearly displays the group’s global capabilities in vacuum bagging, composite tooling solutions.

GRP Solutions appointed Airtech distributor in U.K. and Ireland

GRP Solutions will distribute Airtech’s vacuum bagging and composite tooling materials.

Materials & Processes: Tooling for composites

Composite parts are formed in molds, also known as tools. Tools can be made from virtually any material. The material type, shape and complexity depend upon the part and length of production run. Here's a short summary of the issues involved in electing and making tools.

Materials & Processes: Resin matrices for composites

The matrix binds the fiber reinforcement, gives the composite component its shape and determines its surface quality. A composite matrix may be a polymer, ceramic, metal or carbon. Here’s a guide to selection.

Airtech 3D-printed composite tooling takes Brumos Racing team to Pikes Peak 100th running

As the Brumos Racing technical partner, Airtech assisted BBi Autosport’s vehicle manufacture by providing aerodynamic enhancements to the Porsche GT2 RS Clubsport via Dahltram printing resins and Print-Tech.

Mitsubishi Gas Chemical America announces Airtech International as global distributor for NEXX Technologies products

NEXX Technologies’ Enduredge Max modified epoxy prepregs and unidirectional tapes will be distributed via Airtech in the U.S., China, Europe and the U.K.

Plant tour: Qarbon Aerospace, Milledgeville, Ga. and Red Oak, Texas

Veteran aerostructures Tier 1 transforms into 21st century leader in thermoplastic composites and multiple new markets.

Swissplast Group to produce large-scale 3D-printed components via hybrid LFAM machine

Developed between CMS Advanced Materials Technology and the Fraunhofer Institute, the additive technology produces thermoplastic granulates reinforced with carbon or glass fiber.

SAMPE North America to host Materials Innovation & Advanced Technology Leadership Forum

The Jan. 26-27, 2022, conference held in Huntington Beach, Calif., convenes composites stakeholders from a variety of end markets to address the industrialization of composites manufacturing.

CEAD qualifies Airtech Dalhtram resins for use on all AM Flexbot platforms

Combination of the robot-based system with Airtech’s extensive resin line will enhance composites AM production and performance flexibility across multiple industries.

Tech Table: Vacuum bagging supplies

This is the fifth in a series of Tech Tables and comprises vacuum bagging material data provided by suppliers.

CAMX 2021 Show Daily highlights composite technology innovations

As the CAMX media sponsor, CompositesWorld reported on several new or improved developments on display, from CAMX Award and ACE Award winners, to the keynote speaker and interesting technologies.

Integrating antennas into composite aerostructures

ACASIAS project integrates Ku-band array antenna in novel AFP orthogrid with drastically reduced tooling for more fuel-efficient, multifunctional CFRP aircraft fuselage panel.

Airtech 3D-printed resins deliver composite tooling for competitive motorsport vehicles

BBi Autosport joins with Airtech Advanced Materials Group to develop high-performance carbon fiber body panels for its Porsche race cars using Dahltram resins and Print-Tech services.

Airtech 3D-printed resin delivers advanced manufacturing capabilities to U.K. defense sector

Carbon fiber-reinforced, PEI-based Dahltram I-350CF resin system enables production of high-temperature mold tooling for next-gen combat air demonstrator.

Airtech expands large-scale additive manufacturing operations

This is Airtech’s second large-scale 3D printing machine installation, which designs, tools and builds with reduce touch labor, leadtime and improved quality.

Next-generation composites materials and processes explored

A supplement with the November 2020 issue of CompositesWorld takes a close look at some of the technologies that are driving innovation in the composites industry.

Update: Lower wing skin, Wing of Tomorrow

Airbus is evaluating several advanced composites technologies as part of its Wing of Tomorrow program. Among these is liquid resin infusion of the lower wing skin, being developed by Spirit AeroSystems.

Racing to build tomorrow’s automotive composites workforce

Recent graduates share experiences gained from collegiate automotive design, engineering and motorsport competition Formula SAE.

Rubber adhesive spray designed for temporary bonds

Airtech Advanced Materials Group’s Airtac 2 Improved is a mist spray rubber adhesive designed for temporary bonds.

On the road with CompositesWorld

CW Senior Editor Scott Francis offers a recap of recent composites industries events including CAMX 2019 and SPE ACCE 2019.

Pressure-sensitive tape offers high visibility, elongation

Airtech’s Wrightlease 4 is an extruded fluoropolymer film coated with silicone pressure sensitive adhesive.

Airtech invests in large-scale additive manufacturing

The company’s large-scale additive manufacturing machine (LSAM) relies on thermoplastic extrusion, with potential in aerospace and other industries.

Plant Tour: Veelo Technologies, Woodlawn, Ohio, U.S.

Advanced materials company evolves from nanomaterials to multifunctional composites and processing solutions.

CAMX 2019 exhibit preview: Airtech

Airtech Advanced Materials Group is featuring four of its recently launched products: Corehold P-HA pressure-sensitive tape, Vac Saver HT, Vac Valve 429 SS HTR and Stretch Flow P 2000 Breather.

Airtech prepreg enables OOA cure, extends storage life

Airtech’s out-of-autoclave (OOA) beta prepreg is a benzoxazine composite tooling system that can be cured out-of-autoclave or in the autoclave.

Tooling technologies positioned for speed, control

Tooling is one of the most rapidly evolving segments of the composites industry, as new technologies and processes like 3D printing, OOA infusion, thermoplastic composites reshape how molds are made.

Airtech tape designed to secure cores during machining

Corehold P-HA pressure sensitive tape is a core holding film designed to hold honeycomb core and other core materials during machining.

Airtech introduces high-stretch breather

Airtech Advanced Materials Group says its Stretch Flow P 2000 is a knitted, polyester breather with excellent stretch properties.

Proving viability of dry fabrics, infusion for large aerostructures

Danobat’s ADMP is used to produce a wing demonstrator with non-crimp fabrics.

Airtech introduces high-temperature vacuum valve

Airtech introduces its VacValve 429 SS HTR, designed for high-temperature cures where standard valves with silicone rubber seals fail.

Airtech launches new carbon fiber prepregs

The company’s LTC3 prepregs are said to offer a low temperature cure and high temperature use after post cure, and allow the use of lower cost master model materials.

Airtech launches high temperature vacuum bagging materials for thermoplastic molding

The company has released a new high performance release film, a new sealant tape for high temperature applications and non-woven blended, fiberglass breathers.

Carbon fiber hot rod sets new record

After breaking the land speed world record in September, Team Vesco’s Turbinator II has gone on to exceed 500 mph.

CAMX 2018 preview: Airtech

Airtech International Inc. (Huntington Beach, CA, US) is introducing several new products this year in Booth V3.

Airtech introduces new tapes

Airtech has launched additional tapes in Pre-Cut format.

Plant tour: Van Horn Aviation, Tempe, AZ

Van Horn Aviation seized a real opportunity in helicopter blades, with little composites acumen but big desire. The rest is history worth reading.

Plant tour: FBM Composite Materials, Kiryat Gat, Israel

Tier 2 composites manufacturer FBM Composite Materials developed the right pill for a Boeing headache and became the sole supplier of 787-9 Dreamliner door surrounds.

New Products: April 2018

CW’s monthly roundup of new products for the composites industry.

New cut piece tapes from Airtech

Pre-cut tapes minimize use of knives and scissors, reducing waste and labor.

Smarter molding with Smart Cauls

Spintech’s Smart Caul technology can be used to create internal mandrels, bladders for hollow parts or any irregular male layup tool shape involving a sharp angle or corner.

Airtech triaxial fabrics target composite molds

Airtech Advanced Materials Group (Huntington Beach, CA, US) has introduced TMGC-TX, triaxial carbon fiber fabrics developed for the manufacture of composite molds made with Airtech Toolfusion resins.

Airtech receives supplier award

Airtech Advanced Materials Group was awarded “Best Growth Partner 2017” by LM Wind Power at the LM Wind Power Supplier Conference in Amsterdam, Netherlands.

Airtech celebrates 45th anniversary in 2018

The vacuum bagging materials specialist, begun in 1973, is celebrating 45 years of serving the composites manufacturing industry.

Airtech Asia expands China presence

The new facility in Tianjin, China, is 300,000 ft2/27,800m2 and should meet the company’s needs in the region for the next two decades.

Airtech's Combo-Tech combines vacuum bagging materials

Airtech Advanced Materials Group (Huntington Beach, CA, US) has introduced Combo-Tech, an expanded product line that bonds various vacuum bagging materials together to form what is said to be a better overall product that reduces touch labor.

Ceramic matrix composites: Hot engine solution

Disruptive designs for composites operation in 1093°C zones.

Carbures, el Puerto de Santa Maria, Spain

On a rapid and audacious growth trajectory, this Tier 2 supplier based on the Iberian Peninsula opens the doors of three foundational facilities near Spain’s aerospace epicenter.

JEC World 2016, the full report

CompositesWorld's editors report on the technologies and products that caught our eye at JEC World 2016, in early March.

A growing trend: 3D printing of aerospace tooling

Toolmakers and OEMs are embracing additive manufacturing for customized, rapid tools, masters and jigs.

3D Printing Moves Into Tooling Components

Some pundits predict that 3D printing, or additive manufacturing (AM), will change our world forever. While that may yet be, one thing is clear: The growth of 3D printing over the past two decades has wrought significant change in composites tooling. Although AM’s most obvious advantage is direct part production without tooling, the growing trend in the aerospace and automotive sectors at present is its use for fast, on-demand builds of mold tools to keep pace with accelerating composite part design cycles and demand for faster overall part processing speeds.

3D Printing: Niche or next step to manufacturing on demand?

With and without fiber reinforcement, additive manufacturing is making an impact, but to what end?

Ascent Tooling Group ascends via innovation

The world’s largest metal and composite moldmaker has a new name and continues to make a name for itself in closer control of large-part dimensional tolerance.

At JEC Europe 2015: Airtech International

This Huntington Beach, CA, US-based supply house emphasized its Wrightlease 2 fluoropolymer pressure-sensitive tape, Airdraw bagging film, TB-G48 Carbon Tooling Boards and announced a US expansion.

Composite tooling without oven or autoclave

No Oven No Autoclave technology has been demonstrated in tooling for NASA, including multiple thermal cycles and use for curing epoxy infused out-of-autoclave parts.

The matrix (2015)

The matrix binds the fiber reinforcement, gives the composite component its shape and determines its surface quality. A composite matrix may be a polymer, ceramic, metal or carbon. Here's a guide to selection.

Benzoxazines for OOA tooling

Can infusible formulations of this newer resin system produce aerospace-capable tools?

Back-country boating: Carbon fiber Adirondack pack canoe

Placid Boatworks (Lake Placid, NY, US) makes modern composite versions of classic, but relatively heavy, Adirondack pack canoes, using vacuum-infused carbon fiber. Here's how.

CAMX offers unprecedented new product access

CAMX 2014, Oct. 13-16 in Orlando, Fla., promises to be North America's largest ever composites trade show and conference. As a result, exhibitors are coming to the event with a wide array of new and existing materials, machinery, software and technology designed to help make composites fabrication faster, easier and more adaptable. CompositesWorld has been gathering information from CAMX exhibitors about what they will be featuring and introducing in their booths. This week's CAMX newsletter offers a preview of some of what you will find on the show floor.

Resin infusion produces autoclave-capable tools for Scorpion jet

Leading Edge Aerospace designs and builds cost-effective prototype tools for maverick military aircraft concept.

Semipermeables: Next trend in infusion?

These liquid-blocking membranes promise molders better properties, less waste and reduced risk.

Sportfishing yacht: Infusion optimized

This well-loved deepsea fishing brand has moved from Miami to a new facility, and to a state-of-the-art resin-infused laminate for its Bertram 64.

BMI and benzoxazine battle for future OOA aerocomposites

Offering weight, cost and process advantages, these “hot zone” resins are moving down the thermometer and into out-of-autoclave structural applications and autoclavable tooling now dominated by epoxies.

2013 JEC Europe new product showcase

The JEC Europe 2013 trade show (March 12-14, at the Paris Expo, Porte de Versailles, Paris, France) was the venue for introductions of a large number of new composite materials, technologies and manufacturing processes. Here's the HPC editorial staff's compilation of what was on display.

SAMPE 2013 Long Beach new product showcase

The SAMPE 2013 trade show (May 6-9, in Long Beach, Calif.) was the venue for introductions of a large number of new composite materials, technologies and manufacturing processes. Here's the HPC editorial staff's compilation of what was on display.

JEC Europe 2013 new product showcase

The JEC Europe 2013 trade show (March 12-14, at the Paris Expo, Porte de Versailles, Paris, France) was the venue for introductions of a large number of new composite materials, technologies and manufacturing processes. Here's the CT editorial staff's compilation of what was on display.

IBEX 2012 Review

Under the banner “The Future of Marine Technology,” the 22nd International BoatBuilders’ expo confronts a brave new world.

Infusion of aerostructures: Doubling down on the details

For this carbon-fiber composite manufacturer, little things make big differences in a not-quite-new but still novel double-bag infusion technique.

Composites as costume: Manga masterpieces

Sophisticated design meets composite materials and manufacturing in cosplay application.

Tooling boards improve processes

In the composites industry, many parts are the product of one-off or few-of-a-kind production programs. In response, tooling material suppliers today provide an increasing variety of relatively inexpensive materials grouped under the heading of tooling board.

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