North America’s Premier Molding and Moldmaking Event

BASF and Toyota: A Case Study on the Toyota Tundra Seat and Why Pultrusion Technology Was the Clear Choice

October 19, 2021 |

Toyota wanted to lightweight the seat for the 2022 Toyota Tundra, so they worked with BASF and determined that an injection overmolded pultrusion solution was the best choice.

This solution also simplified the manufacturing process and provided overall mass, cost and quality inspection savings.

Agenda:

  • Learn why pultrusion was the clear choice for Toyota
  • Learn about the challenges faced in the project
  • Learn how BASF evolved their proprietary CAE tool Ultrasim to accommodate pultrusion
  • Learn where else pultrusion technology makes sense for automotive and other industries

Presenter 1:

Kipp Grumm

Technology Leader, Lightweight Thermoplastic Composites

Kipp is a registered professional engineer in the state of Michigan and has been with BASF for 16 years, working on a variety of plastics and composite applications. He initially started working with continuous fiber composites in automotive seating using injection overmolded continuous fiber thermoplastic structures to replace traditional metallic structures. He has been awarded four patents in composite applications with other patents pending.

Presenter 2:

John Salvia

Lead Design Engineer

John Salvia is the lead design engineer for Toyota Tundra Seating and Passive Safety Systems. He has more than 10 years of experience in seat design and has been awarded eight U.S. patents. John has a Bachelor of Science in mechanical engineering from the University of Michigan.

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