Composites One
Published

NASA picks Boeing’s Transonic Truss-Based Wing for Sustainable Flight Demonstrator project

With the help of NASA, Boeing will build, test and fly a full-scale demonstrator aircraft starting in 2028, gearing toward a greener, more fuel-efficient future aircraft.  

Share

Artist concept of commercial aircraft families with a Transonic Truss-Braced Wing (TTBW) configuration from the Sustainable Flight Demonstrator (SFD) project. Photo Credit: Boeing

The National Aeronautics and Space Administration (NASA, Washington, D.C., U.S.) has issued an award to The Boeing Company (Arlington, Va., U.S.) for the agency’s Sustainable Flight Demonstrator (SFD) project, which seeks to inform a potential new generation of single-aisle airliners with up to 30% lower emissions versus today’s most advanced commercial aircraft. Boeing will work with NASA to build, test and fly a full-scale demonstrator aircraft based on Boeing’s Transonic Truss-Braced Wing (TTBW) design. First flight is scheduled for 2028, part of a year-long flight test campaign planned at NASA Armstrong Flight Research Center in California.

Over seven years, NASA will invest $425 million — as well as contribute technical expertise and test facilities — while Boeing and its partners will contribute an estimated $725 million.

“It’s our goal that NASA’s partnership with Boeing to produce and test a full-scale demonstrator will help lead to future commercial airliners that are more fuel efficient, with benefits to the environment, the commercial aviation industry and to passengers worldwide,” NASA administrator Bill Nelson says. “If we are successful, we may see these technologies in planes that the public takes to the skies in the 2030s.”

 

No surprise, TTBW vision

As reported by Aviation Week, this award is not a surprise. “NASA and Boeing have been working together on the high aspect-ratio TTBW configuration for more than a decade,” AvWeek editor Graham Warwick notes. He quotes Nelson as saying that selection of the SFD was indeed a competition, but Boeing’s proposal “was by far the best.”

Warwick explains that Boeing’s proposal outlined a possible family of single-aisle TTBW aircraft, including the VS-1 and VS-2 where VS stands for Vision System. “Based on the MD-90 fuselage, the smaller VS-1 seats 130-160 passengers while the 180-210-seat VS-2 has a bigger wing and engines,” notes Warwick. The X-plane demonstrator for NASA will reportedly use a shortened MD-90 airframe.

CW featured the TTBW in its 2022 article, “The next 10 years in commercial aviation and composites.” The concept features an aircraft with extra-long, thin wings stabilized by diagonal struts. This design results in an aircraft that is much more fuel efficient than a traditional airliner due to a shape that would create less drag — resulting in it burning less fuel.

In line with TTBW development NASA announced a call to industry in July 2022 to capitalize on next-gen flight technologies to decarbonize aviation.

Warwick notes the goal of the SFD program is to validate the benefits of the TTBW at the aircraft level. And whether Boeing will use the configuration in a future single-aisle platform depends on the success of the project. He quotes Mike Sinnet, VP and general manager for product development at Boeing Commercial Airplanes in observing that the scale of the industry investment, combined with the $110 million Boeing has already spent on TTBW development, indicates Boeing is “optimistic” about the design.

 

Single-aisle as vector toward net-zero aviation

According to NASA’s press announcement, single-aisle aircraft are the workhorse of many airline fleets, and due to their heavy use, account for nearly half of worldwide aviation emissions. NASA plans to complete testing for the project by the late 2020s, so that technologies and designs demonstrated by the project can inform industry decisions about the next generation of single-aisle aircraft that could enter service in the 2030s. 

“NASA is working toward an ambitious goal of developing game-changing technologies to reduce aviation energy use and emissions over the coming decades toward an aviation community goal of net-zero carbon emissions by 2050,” Bob Pearce, NASA associate administrator for the Aeronautics Research Mission Directorate, says. “The Transonic Truss-Braced Wing is the kind of transformative concept and investment we will need to meet those challenges and, critically, the technologies demonstrated in this project have a clear and viable path to informing the next generation of single-aisle aircraft, benefiting everyone that uses the air transportation system.”

NASA’s goal is that the technology flown on the demonstrator aircraft, when combined with other advancements in propulsion systems, materials and systems architecture, would result in fuel consumption and emissions reductions of up to 30% relative to today’s most efficient single-aisle aircraft, depending on the mission.

“We’re honored to continue our partnership with NASA and to demonstrate technology that significantly improves aerodynamic efficiency resulting in substantially lower fuel burn and emissions,” said Todd Citron, Boeing chief technology officer. “Boeing has been advancing a multi-pronged sustainability strategy, including fleet renewal, operational efficiency, renewable energy and advanced technologies to support the U.S. Aviation Climate Action Plan and meet the industry objective of net-zero carbon emissions by 2050. The Sustainable Flight Demonstrator builds on more than a decade of NASA, Boeing, and our industry partners’ investments to help achieve these objectives.”

 

SFD as part of Funded Space Act

The SFD is the largest effort under NASA’s Sustainable Flight National Partnership. Other component programs focus on hybrid turbofan engines, sustainable fuels, electrified powertrains, high-rate composites manufacturing and trajectory-optimized operations.

The new Funded Space Act agreement enables NASA to capitalize on private industry knowledge and experience, with Boeing and its partners laying out a proposed technical plan. NASA will provide access to its aeronautics facilities and expertise. NASA will not procure an aircraft or any other hardware for its missions. The agency will obtain access to certain ground and flight data that can be used to validate the airframe configuration and associated technologies.

The Sustainable Flight Demonstrator will help the United States achieve net-zero carbon emissions from aviation by 2050 — one of the environmental goals articulated in the White House’s U.S. Aviation Climate Action Plan. The International Civil Aviation Organization also has set a goal of net-zero carbon emissions by 2050.

The project is an activity under NASA’s Integrated Aviation Systems Program and a key element of the Sustainable Flight National Partnership, which focuses on developing new sustainable aviation technologies.

Learn more about NASA’s Sustainable Aviation efforts at: go.nasa.gov/3GzcDMP

Park Aerospace Corp.
Ad showing Janicki CNC Mill machining part in tool
Compression Molding
Release agents and process chemical specialties
Composites One
Wickert Hydraulic Presses
CompositesWorld
ColorForm multi-component injection
Eliminate Quality Escapes  With LASERVISION AI
HEATCON Composite Systems
Airtech
recycle carbon fiber

Related Content

Hi-Temp Resins

Plant tour: Daher Shap’in TechCenter and composites production plant, Saint-Aignan-de-Grandlieu, France

Co-located R&D and production advance OOA thermosets, thermoplastics, welding, recycling and digital technologies for faster processing and certification of lighter, more sustainable composites.

Read More
Natural Fibers

Natural fiber composites: Growing to fit sustainability needs

Led by global and industry-wide sustainability goals, commercial interest in flax and hemp fiber-reinforced composites grows into higher-performance, higher-volume applications.

Read More
Wind/Energy

Recycling end-of-life composite parts: New methods, markets

From infrastructure solutions to consumer products, Polish recycler Anmet and Netherlands-based researchers are developing new methods for repurposing wind turbine blades and other composite parts.

Read More
Construction

CirculinQ: Glass fiber, recycled plastic turn paving into climate solutions

Durable, modular paving system from recycled composite filters, collects, infiltrates stormwater to reduce flooding and recharge local aquifers.

Read More

Read Next

Advanced Air Mobility

NASA's Advanced Air Mobility National Campaign adds new partners

Partners like Overair and Supernal boast composites exploration, expertise in eVTOL developments, joining 30 others taking part in the program’s integrated AAM information exchange efforts.

Read More
Aerospace

Episode 40: Sarah Cox, NASA

Sarah Cox, materials engineer at NASA, talks about her experience at NASA working with composites in the space travel space. 

Read More
Compression Molding

VIDEO: High-volume processing for fiberglass components

Cannon Ergos, a company specializing in high-ton presses and equipment for composites fabrication and plastics processing, displayed automotive and industrial components at CAMX 2024.

Read More
Release agents and process chemical specialties