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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.
Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.
Stratview gives a commercial perspective on the challenges and opportunities present in the evolving carbon fiber recycling industry.
Elevated Materials has partnered with Toray Composite Materials America, Inc. to collect and upcycle reclaimed carbon fiber scraps into large billet laminates, which can then be cut into various parts using CNC mills.
Stuttgart-based company offers carbon, metal and ceramic fiber-based papers and nonwovens in various areal weights and thicknesses, engineered for high-temperature, sustainable application requirements.
3D printing filament collection incorporates carbon fiber reinforcement, bio-based options.
Limited-edition products, from footwear to phone cases, will be available through Aurorra by Arris.
CompPair and Composite Recycling introduce a roof scoop made of recycled fibers to an eco-efficient rally buggy, which channels airflow to the engine for optimal, sustainable performance.
At a Taipei event focused on CO2 emissions reduction, design flexibility and zero-waste solutions, partners promoted recycled carbon fiber (rCF) and polyurethane composite technologies.
A compilation of trends in development or application of natural fibers, bio-based resins and more showcases industry players, educational institutes and global projects.
Next-gen carbon fiber materials will be tested under extreme conditions for 12-18 months to determine their viability in space for use in future space bases, interplanetary travel.
The first project is underway to recover carbon fiber used in an A330-200 aircraft, which will then be regenerated for other end uses by HRC.