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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.
Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.
Nationally recognized King’s Award for Enterprise highlights Dura’s composite walkway grating products for their sustainability credentials.
Waste2Fiber facility will use a proprietary thermal method to separate wind blade materials for reuse and will have a processing capacity of 6,000 tons of material/year.
Novel platform involving digital twin and human-robot collaboration succeeded in cutting a component from the 19th section of an A350 wing, highlighting its ability to enable composite structure recycling.
CAMX 2023: Teijin Carbon America demonstrates its specialization in carbon fiber and other composite materials, including Tenax, Pyromex and Tenax ThermoPlastics lines.
Acrylonitrile to be used in Tenax uses waste and residue from biomass-derived products or recycled raw materials that are ISCC Plus certified, maintaining same performance properties as conventional-based products.
Salt Lake City state-of-the-art facility and office will enable a high-tech closed-loop ecosystem to recycle and repurpose composites in the U.S.
Marine industry constituents are looking to take composite use one step further with the production of tough and recyclable recreational boats. Some are using new infusible thermoplastic resins.
A look into the tape/liner materials, LATW/recycling processes, design software and new equipment toward commercialization of Type 4.5 tanks.
Novel method for fiber-to-fiber recycling of used textiles and a low-cost, cost-effective precursor for carbon fiber manufacture earn 2023 Walter Reiners Foundation Awards.
HealTech prepregs enable 400x faster regenerative properties for the new Circular C product, along with incorporation of industrial waste fibers for a sustainable touch.