Design/Simulation

Automotive

Multi-material steel/composite leaf spring targets lightweight, high-volume applications

Rassini International was challenged by Ford Motor Co. to take weight out of the F-150 pickup truck. Rassini responded with a multi-material steel/composite hybrid leaf spring system that can be manufactured at high volumes.

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Automotive

CompoTech, Bilsing carbon fiber gondola beam development key for simplifying tooling management

Stiffer EOAT design for automotive tandem press line tooling increases load capacity and productivity, overcomes strokes per minute limitation and improves factory interchangeability.

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Consumer

Notox surfboards combine upcycled carbon fiber from Airbus with Sicomin bio-resin

One-hundred percent upcycled fabrics declared unusable for aerospace applications go through a wet lamination process with vacuum bag consolidation to produce the sustainable Notox R-Carbon products.

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Carbon Fibers

Classic Recreations announces carbon fiber bodied Shelby Cobra race car

The officially licensed 1965 CSX Shelby Cobra race car features an autoclave-cured carbon fiber body, including the floor and doors, and is said to rival supercars in weight and horsepower.

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FRP Rebar

Pultron Composites implements flexible composite rebar for skate park construction

The $2.6 million redevelopment for a skate park in Gisborne, New Zealand, reinforced its concrete with GFRP rebar, which easily bent to accomodate complex curves and improved construction times.

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Biomaterials

Bcomp, KTM Technologies brake cover listed as finalist for JEC Innovation Awards 2022

Flax fibers were used to reduce the CO2 emission of the motocross brake cover by 82%, with KTM’s Conexus for effective bonding between thermoset and thermoplastic parts.  

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Automotive

Lanxess expands Tepex flowcore composite range

Focusing on lightweight components for cars, sports equipment and consumer goods, the long fiber-reinforced thermoplastic enhances ductility, recylability and processability. 

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Carbon Fibers

Biomimicry braiding for load-bearing slender FRP node structures

An interdisciplinary research team has developed a spatially branched, carbon fiber-reinforced, high load-bearing supporting node for consideration in building and construction.

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Cecence, NCC and Gen 2 Carbon develop sustainable airplane seatback

Conducted life cycle analyses found significant benefits using recycled carbon fiber, with an 84% reduction in carbon emissions.

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Predicting and mitigating failure in composite parts

Understanding the complexity of composites manufacturing resides in studying the design challenges inherent to fabrication, as much as the physics aspect. To serve this effort, CW introduces a new column, “Predicting Failure.”

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Airtech
Smart Tooling
recycle carbon fiber
Alpha’s Premier ESR®
ColorForm multi-component injection
NewStar Adhesives - Nautical Adhesives
Eliminate Quality Escapes  With LASERVISION AI
HEATCON Composite Systems
Airtech International Inc.