Inside Manufacturing

Aerospace

Hybrid process marries continuous, discontinuous composites design

9T Labs and Purdue applied Additive Fusion Technology to engineer a performance- and cost-competitive aircraft bin pin bracket made from compression-molded continuous and discontinuous CFRTP.  

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ATL/AFP

Manufacturing the MFFD thermoplastic composite fuselage

Demonstrator’s upper, lower shells and assembly prove materials and new processes for lighter, cheaper and more sustainable high-rate future aircraft.

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CompositesWorld's top ten "Inside Manufacturing" articles

CW’s Inside Manufacturing column dives into the processes, materials, technologies, and applications related to composites manufacturing. Take a look at our top ten most popular pieces from this column and see what interests you the most. 

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Aerospace

Developing repairs for thermoplastic composite aerostructures

HyPatchRepair project proves feasibility of automated process chain for welded thermoplastic composite patch repairs.

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ATL/AFP

Optimizing AFP for complex-cored CFRP fuselage

Automated process cuts emissions, waste and cost for lightweight RACER helicopter side shells.

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Carbon Fibers

Novel dry tape for liquid molded composites

MTorres seeks to enable next-gen aircraft and open new markets for composites with low-cost, high-permeability tapes and versatile, high-speed production lines.

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Construction

Composites enable epic interior for Museum of the Future

For this one-of-a-kind lobby, AFI pioneered digital, reconfigurable molds to achieve organic-shaped, multifunctional panels and stairwell cladding.

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Resins

Composite rebar for future infrastructure

GFRP eliminates risk of corrosion and increases durability fourfold for reinforced concrete that meets future demands as traffic, urbanization and extreme weather increase.

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Composite rotary milking platform evolves via process innovations

Infusion and LRTM-based processes and design enabled Waikato Milking Systems to bring a lighter, less labor-intensive platform to the global dairy market.

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Defense

Easy-to-use kits enable infield repair of composite structures

Portable kit enables patch repairs using UV-cure glass fiber/vinyl ester or room-temp stored carbon fiber/epoxy prepregs and battery-powered curing equipment.

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Large Scale Additive Manufacturing
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