Welding

Supernal, Qarbon Aerospace partner to mature induction welding technologies for eVTOL scale-up 

Major aerospace supplier commits resources to scale rate-enabling manufacturing processes for Supernal’s SA-A1 CFRTP component assembly. 

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Aerospace

Manufacturing the MFFD thermoplastic composite fuselage

Demonstrator’s upper, lower shells and assembly prove materials and new processes for lighter, cheaper and more sustainable high-rate future aircraft.

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Repair

Developing repairs for thermoplastic composite aerostructures

HyPatchRepair project proves feasibility of automated process chain for welded thermoplastic composite patch repairs.

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ATL/AFP

STUNNING project completes lower half of MFFD

Clean Sky project has delivered the 8 × 4 meter welded aerostructure component, aided by advanced thermoplastic composite technologies and smart robotics.  

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Welding

Toray develops high-speed thermal welding for thermoset composites

Novel technology forms a thermally weldable layer on the surface of carbon fiber-reinforced thermoset or thermoplastic components, further validated by demonstrators.

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Thermoplastics

TPRC training courses target thermoplastic composites

Three upcoming in-person thermoplastic composites courses, ranging from entry-level to advanced, are organized to enhance composites professionals’ knowledge in this burgeoning field.  

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Thermoplastics

DLR develops additive WeldSealer process to seal joints, edges or modify surfaces

The robotic process developed for large components protects joints and edges, prevents cracks and allows multipart structures to be created as if cast in one piece.

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Thermoplastics

CFRTP upper stage propellant tank

PROCOMP uses in-situ consolidation AFP and ultrasonic welding to demonstrate lightweight, novel tank design.

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Thermoplastics

Collins Aerospace selected by AFRL to build thermoplastic composite fin for F-16

Part of $100 million, five-year investment to advance, qualify thermoplastic composites for military and commercial aero applications.  

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Composites 4.0

Thermoplastic composites welding: Process control, certification, crack arresters and surface prep

More widespread use of welded composite structures within a decade? Yes, but further developments are needed.

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