Core Materials for Composites

Composite core materials serve as the central structural component in composite structures, providing stability, strength, and support while often contributing to the overall lightweight nature of the final product. These cores, typically made of materials like foam, honeycomb structures, or balsa wood, are sandwiched between layers of composite skins to form a composite panel. Their inherent properties—such as high strength-to-weight ratios, excellent insulation, and impact resistance—make them integral in various industries, including marine, aerospace, and construction, where weight reduction and structural integrity are paramount. The choice of core material plays a crucial role in determining the performance and characteristics of the composite structure.

Composite SIPs for more affordable, efficient and sustainable buildings
Construction

Composite SIPs for more affordable, efficient and sustainable buildings

LiteSIP panels and modules enable framing in days, cutting structural labor and total cost by up to 70% and 30%, respectively, while increasing energy efficiency and durability.

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Wabash
ELFOAM rigid foam products

Latest Core Articles

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Natural Fibers

Melker of Sweden accomplishes sea kayak with 100% sustainable composite construction

Built with ampliTex flax fabrics, a solid cork core and plant-based resins, the company’s Värmdö kayak model highlights an environmentally conscious design for paddlers of all levels.

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Glass Fibers

Composite Kape skateboard delivers durability, pop

Collaborative effort between KraussMaffei and entrepreneur Peter Karacsonyi led to the Vanguard, an in-situ polymerized board comprising fiberglass sandwich composites with a recyclable polyamide. 

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Marine

Diab, Brødrene AA celebrate 50 years of composite ferry innovation, sustainability

Partners reflect on the increasing use of Diab foam core and GFRP, CFRP composites in Brødrene AA construction over the years, resulting in lightweight, high-performance and efficient marine craft.

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Hi-Temp Resins

Hexcel introduces mid-temp Flex-Core HRH-302 honeycomb core

Bismaleimide (BMI) option to serve complex curvatures and thermal management needs of military, commercial and UAM aircraft.

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Core

Persico Group advances SMART rotomolding cell automation

SMART technology, used for the production of structural and soluble thermoplastic cores, integrates robotics, direct tool heating.

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Core

ReFrame project commits to recyclable CFRP aircraft structure research

German inter-university network HP CFK is investigating recyclable sandwich structures, developing sustainable mobility concepts for applicability in safety-critical aircraft components.

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Knowledge Centers

Design, Simulation and Testing Technologies for Next-Gen Composite Structures
Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Review the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

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Sensors for Composite Processing
Sensors for Composite Processing

Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.

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Toray Advanced Composites hi-temperature materials
Kent Pultrusion
U.S. Polychemical Acrastrip
HEATCON Composite Systems
Airtech International Inc.

Latest Core News And Updates

Core

Tooling foam, core excels in uniformity, high temps and repeated curing

CAMX 2024: General Plastics Manufacturing Co. returns with advancements to its Last-a-Foam tooling board foam and composite core products.

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Core

Recyclable rigid foam core addresses FST standard needs

CAMX 2024: 3A Composites highlights the fire, smoke and toxicity (FST) properties, sustainability and customization of its Airex rigid foam core product line.

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Mel Composites adds Rohacryl processing to customized core offerings

Addition of machining services for the Evonik structural foam brand expands Mel’s range of foam core delivery.

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Net-shape machining services available for structural foam core

CAMX 2024: In addition to its distribution of various product materials for the composites industry, Technology Marketing Inc. now assists in machined net-shaped Rohacell structural foam core to customer requirements.

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Aerospace

Fully recyclable sandwich panel targets aerospace cabin interiors

CAMX 2024: Diab introduces sandwich panels that combine its structural foam core Divinycell F and thermoplastic skins, designed to meet current challenges in sustainability, REACH compliancy and more.

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CAMX

Heat-activated foaming core rapidly achieves net-shape 3D parts

CAMX 2024: L&L Products exhibits its InsituCore foaming core structural technology, which can be used to create foam core composites minus machining or presses, as well as the Phaster A K-700, a rapid-cure adhesive. 

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NewStar Adhesives - Nautical Adhesives
CIJECT machines and monitoring systems
Visual of lab with a yellow line
Airtech
CompositesWorld

Featured Posts

Core

Guidance for the thermoforming process

A briefing on some of the common foam core material types, forming methods and tooling requirements.

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Carbon Fibers

Aviation-specific battery system uses advanced composites to address electric, hybrid flight

BOLDair’s composite enclosure, compression structures and thermal runaway management enables high-performance electric energy storage.

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Bio-based, fire-resistant composites become mainstream

Projects use Duplicor prepreg panels with highest Euroclass B fire performance without fire retardants for reduced weight, CO2 footprint in sustainable yet affordable roofs, high-rise façades and modular housing.

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Plant Tours

Plant tour: BeSpline/Addcomp, Sherbrooke, QC, Canada

Composites automation specialist increases access to next-gen technologies, including novel AFP systems and unique 3D parts using adaptive molds.

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Pressure Vessels

Drag-based wind turbine design for higher energy capture

Claiming significantly higher power generation capacity than traditional blades, Xenecore aims to scale up its current monocoque, fan-shaped wind blades, made via compression molded carbon fiber/epoxy with I-beam ribs and microsphere structural foam.

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Trends

A new generation of PP foam core for lightweight truck trailers, RVs

Extruded PP (XPP) foam core offers lightweight, high-performance monomaterial panels that are easily recycled for truck flooring, sidewalls or cabinet/furnitureboards as the transportation industry seeks a replacement for plywood.

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IRIS Ai-enabled Camera
Release agents and process chemical specialties
Keyland Polymer Webinar Coatings on Composite & AM
Large Scale Additive Manufacturing
Release agents and process chemical specialties