Mel Composites infusion strategy enables Sasga Yachts fiberglass hull designs

Mel Composites (Barcelona, Spain), a materials and technical support provider in the advanced composites sector, has announced the integration of its infusion technology with the Sasga Yachts (Sant Lluís, Spain) design.

Since its establishment in 1997, Sasga Yachts, formerly known as Menorquín Yachts, has been synonymous with classic motor yacht design inspired by the traditional llaüt fishing boats of the Balearic Islands. The company has collaborated with Mel Composites since 2011 to introduce resin infusion techniques to its manufacturing processes for the production of the watercrafts’ fiberglass hull.

The partnership between Mel Composites, Sasga Yachts and naval architect Barracuda Yacht Design commenced with the development of the Menorquín 42 project, in which Sasga Yachts, to celebrate its 10^th anniversary, planned to developed a new Menorquin yacht model. Mel worked closely with Sasga Yachts to optimize construction details for a safer, more cost-effective infusion strategy.

The successful implementation of resin infusion for the Menorquín 42 laid the foundation for further collaboration, culminating in the development of the Menorquín 54 and extending to boats up to 68 feet in length.

Central to the success of this collaboration is Mel Composites’ comprehensive approach, supplying custom raw material kits tailored to Sasga Yachts’ specifications and dedicated on-site training and support for the infusion process. By providing a complete package comprising resins, fabrics, Aircell cores, consumables and tools, Mel Composites was able to ensure seamless integration and optimal performance.

“Thanks to Mel Composites’ expertise, we have optimized our production methods, resulting in stronger, lighter vessels with superior performance. Resin infusion not only improves efficiency but also enhances working conditions for our technicians,” says a Sasga Yachts spokesperson.

Eduardo Galofre, CEO of Mel Composites, emphasizes the importance of planning and material selection in achieving a successful infusion strategy. “Understanding the synergies between materials and consumables is paramount in realizing the full potential of resin infusion,” Galofre says. “Our partnership with Sasga Yachts is an example of our commitment to delivering tailored solutions and technical support that enhance efficiency and performance.”