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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.
Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.
Stephen Heinz, vice president of R&I for Syensqo delivered an inspirational keynote at SAMPE 2024, highlighting the significant role of composite materials in emerging technologies and encouraging broader collaboration within the manufacturing community.
Torayca-based aerospace components have successfully been repurposed into the Lenovo ThinkPad X1 Carbon Gen 12, highlighting the ongoing application of recycled composites.
CAMX 2024: ChemCo Systems’ products are designed to install, protect or repair concrete, steel, wood as well as composite systems.
Switching from prepreg to RTM led to significant time and cost savings for the manufacture of fiberglass struts and complex carbon fiber composite foils that power ORPC’s RivGen systems.
Topics identified for the Tech Hub include composite materials, decarbonization technologies, robotics and automation.
Large-format AM specialist Caracol and partners designed custom, 3D-printed outdoor furniture with glass fiber-reinforced recycled polypropylene, and conducted an LCA to evaluate and improve the process.
The Lion Bike is a German-made, injection molded bicycle with 40% recycled carbon fibers with zero scrap and enabling 67% lower CO2 emissions during production.
Lehvoss’ carbon fiber-reinforced thermoplastic composite materials are being used in the production of an e-bike set that will taken an expedition across North Africa.
The natural fiber is increasing traction across several marine applications, including in projects by Greenboats, Northern Light Composites, the Beneteau Group and others.
Inexpensive, closed-loop recycling system employs electrolyzed sulfuric acid to cleanly separate the fiber from the resin.