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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.
Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.
The 18-member consortium will develop and use green chemistry processes to recycle composite materials and, among others, optimize the dismantling of wind farms through advanced software.
Automated fiber placement develops into more compact, flexible, modular and digitized systems with multi-material and process capabilities.
The CAFIBO rail bogie is constructed from recycled and surplus carbon fiber and was developed by ELG Carbon Fibre and partners.
Colorado-based Vartega cuts the ribbon to officially open its new 10,000-square-foot manufacturing space for the recycling of uncured carbon fiber prepregs.
The open AM innovation program welcomes all interested parties who would like to make use of the potential of 3D printing FGF or combine it with materials like carbon fiber, UD tape and other hybrid technologies.
Light weight and high performance continue to make composites popular in the elite sporting good market. Sustainability in both materials and recycling solutions are a key innovation area.
CW technical editor Hannah Mason recaps some of the technology on display at JEC World, including natural, bio-based or recyclable materials solutions, innovative automotive and renewable energy components and more.
Available as filament and granules for extrusion, new wood composite matches properties yet is compostable, eliminates microplastics and reduces carbon footprint.
Housing is made from Lanxess Tepex thermoplastics reinforced with 1K continuous carbon fiber using Carbon Mobile’s patented HyRECM process for a “radio-enabled” composite material.
EU auto suppliers recognize NAFILean-R hemp/recycled PP materials and XL Tank storing 20 kilograms of CGH2.