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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.
Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.
End-of-life wind turbine recycling efforts are underway after the first REWIND consortium kick-off in May.
Exel material waste will go through Fairmat’s reconstitution process to produce second-generation CFRP chips, enabling a closed-loop ecosystem.
A 10-year agreement between the partners’ Salt Lake City, Utah, facilities will build upon previous agreements for responsible environmental stewardship in industry.
The Carbon Fibre Circular Alliance (CFCA) brought together OEMs and technical partners to reclaim short carbon fibers from end-of-life sports equipment, realign into continuous prepreg tapes and remanufacture into new equipment.
To incorporate more environmentally conscious practices into its manufacturing processes, VSC is working with Carbon Conversions to reclaim, recycle and reuse its carbon fiber materials.
New research indicates that novel recycling method only degrades carbon fibers by 30% versus 80-90%, targets use for automotive applications.
Toray Carbon Fibers Europe S.A. is supplying its ISCC Plus-certified carbon fibers for tennis racquets and pickleball paddles.
Development of re-Evo TDR products that work on a majority of 3D printers is now an available option for companies sending in their carbon fiber waste.
CW technical editor Hannah Mason discusses trends seen at this year’s JEC World trade show, including sustainability-focused technologies and commitments, the Paris Olympics amongst other topics.
Future cabin concepts, rCF floor coverings and panels, noise regulation and other efficiencies will be tested this year using a 777-200ER aircraft.