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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.

Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.

Transformation of a 6-meter wind blade section into a 5-meter boat hull, demonstrates Resolve’s EOL recycled fiberglass processing capabilities using its ReceTT recycling process.

Dallara and Tenowo collaborate to produce a race-ready Formula 2 seat using recycled carbon fiber, reducing CO₂ emissions by 97.5% compared to virgin materials.

Take a look at this gift guide compiled by CW which has something to delight every advanced materials expert this holiday season.

JEC World will celebrate its 60^th year as the premier international trade show for the global composites industry. CW interviews JEC CEO Eric Pierrejean to get a preview of what's in store for the event’s 2025 installment.

Three-phase project establishes, scales and launches operations of large-scale thermolysis-based recycling in western France.

CompPair and Composite Recycling introduce a roof scoop made of recycled fibers to an eco-efficient rally buggy, which channels airflow to the engine for optimal, sustainable performance.

Consortium partners have proven the complete recycling of thermoplastic wind turbines via two manufactured wind blades, featuring reduced operating cost, CO₂ emissions.

Stratview gives a commercial perspective on the challenges and opportunities present in the evolving carbon fiber recycling industry.

Six U.S. companies have proven their recycling technologies for composites and rare earth elements, and will be supported for relevant scale demonstration and validation.

Elevated Materials has partnered with ‪Toray Composite Materials America, Inc. to collect and upcycle reclaimed carbon fiber scraps into large billet laminates, which can then be cut into various parts using CNC mills.