Design & Tooling

Automotive

ASCEND program update: Designing next-gen, high-rate auto and aerospace composites

GKN Aerospace, McLaren Automotive and U.K.-based partners share goals and progress aiming at high-rate, Industry 4.0-enabled, sustainable materials and processes.

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Carbon Fibers

HyImpulse, Adamant Composites linerless CFRP tank passes hydrostatic burst test

The liquid oxygen (LOX) tank, to be used in a HyImpulse smallsat launch vehicle, demonstrates the ability to withstand pressures well beyond the limits of its intended use.  

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Haydale graphene contributes to stronger, lighter sea kayaks

Bespoke mechanical graphene masterbatch was effectively used in a resin infusion process to increase the strength, stiffness and breakage resistance of Norse Kayaks’ products.  

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Joby completes second stage of eVTOL certification process

Joby has demonstrated that its eVTOL aircraft is capable of meeting safety rules defined during the first stage, thus meeting the Means of Compliance for type certification. Progress continues in the next three stages.  

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Aerospace

Bye Aerospace eFlyer2 approved for flight test certification

The FAA has approved the composites-intensive, all-electric aircraft as eligible for certification under Part 23, enabling the Denver-based OEM to start certification testing.  

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Aerospace

Airbus Commercial selects Altair SimSolid in ZEROe project

Altair SimSolid simulation technology will streamline Airbus teams in their design, development and engineering of the zero-emissions ZEROe concept aircraft.  

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Optimizing a thermoplastic composite helicopter door hinge

9T Labs used Additive Fusion Technology to iterate CFRTP designs, fully exploit continuous fiber printing and outperform stainless steel and black metal designs in failure load and weight.

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Composites 4.0

Simcenter software update highlights aircraft wing skin optimization

Expanded aerospace capabilities in Siemens software portfolio performs more rapid margin of safety calculations and reduces simulation preprocessing up to 80%.  

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Troubleshooter

Proper application of semi-permanent mold release systems

Performing regular maintenance of the layup tool for successful sealing and release is required to reduce the risk of part adherence.

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Feature

Metal AM advances in composite tooling, Part 2

Toolmakers and molders continue to realize the benefits of additive versus conventional/subtractive manufacturing of molds and mold components.  

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Airtech
Smart Tooling
HyperX Software for Composite Structural Analysis
cut by an Eastman
Kennametal Composite Material Tooling Solutions
industrial CNC routers
Airtech
hybrid additives
Airtech International Inc.