Injection/Overmolding

Thermoplastics

Thermoset-thermoplastic joining, natural fibers enable sustainability-focused brake cover

Award-winning motorcycle brake disc cover showcases potential for KTM Technologies’ Conexus joining technology and flax fiber composites.

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Glass Fibers

Composite truck component carrier from Lanxess wins GKV/TecPart Innovation Award

  Injection-molded glass fiber-reinforced PA6 component is jointly developed with system supplier and truck manufacturer for 35% less weight, replaces DLFT-based design.  

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Covestro, Arcesso Dynamics launch solid-surface manufacturing solution Arfinio

First use of reaction injection molding (RIM) on aliphatic polyurethanes enables complex, lightweight and seamless designs and new property combinations.  

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Thermoplastics

9T Labs, Purdue University to advance composites use in structural aerospace applications

Partnership defines new standard of accessibility to produce 3D-printed structural composite parts as easily as metal alternatives via Additive Fusion Technology, workflow tools.  

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Xenia Thermoplastic Specialties launches new range of supertough carbon fiber composites

New XECARB ST family of carbon fiber-reinforced thermoplastic composites combines advanced lightweighting with superior impact strength.

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Automotive

Toyota Tundra composite seatback design awarded 2022 Altair Enlighten Award

BASF, Flex-N-Gate, L&L Products and Toyota limited an all-steel assembly, cutting 60 parts down to four composite pieces for 20% weight savings.  

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Sustainability

CFRTP enables better, greener smartphones

Carbon Mobile’s “monocoque” design eliminates separate case, cover and frame, better protects electronics and simplifies disassembly.

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Price, performance, protection: EV battery enclosures, Part 1

Composite technologies are growing in use as suppliers continue efforts to meet more demanding requirements for EV battery enclosures.  

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Aerospace

Plant tour: National Institute for Aviation Research, Wichita, Kan., U.S.

NIAR, located at Wichita State University in the heart of the American aerospace manufacturing industry, has evolved to become a premier hub of teaching, R&D, creativity and innovation.

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Materials & Processes: Fabrication methods

There are numerous methods for fabricating composite components. Selection of a method for a particular part, therefore, will depend on the materials, the part design and end-use or application. Here's a guide to selection.

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Kent Pultrusion
U.S. Polychemical Acrastrip
Toray Advanced Composites hi-temperature materials
Wabash
ELFOAM rigid foam products
HEATCON Composite Systems
Keyland Polymer Webinar Coatings on Composite & AM
Release agents and process chemical specialties
Airtech International Inc.