Injection/Overmolding

Ketones

ENLIGHTEN program launched to speed thermoplastic composites industrialization

Multi-scale modeling, testing, sensors and machine learning will advance understanding and algorithms to achieve process control and optimization for both aerospace and automotive supply chains.

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Glass Fibers

Bespoke process produces composite brake pedal every minute

Three composite materials are used to create structural composite member that meets demanding mechanical requirements.

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Thermoplastic composite structure replaces metals on safety-critical brake pedals

First all-composite brake pedals developed by Boge Rubber & Plastics Group are lighter, stiffer, stronger and offer improved driving haptics.

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Carbon Fibers

Clean Sky 2 IMCOLOR project develops integrated manufacturing process for lightweight product design

Multi-shot injection molding process and thermoplastic automated fiber placements with in-situ consolidation for automated, easy-to-reproduce parts that perform at high mechanical levels.

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Altair Inspire Mold simulates injection molding process to optimize manufacturability

Inspire Mold can evaluate manufacturability of new components at the outset of development, complete design iterations faster, reduce cost and other optimization features.

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Automotive

SGL Carbon, Koller Kunststofftechnik manufacture composite windshield

Injection molded carbon fiber profiles for future BMW Group models cut 40% of weight compared to conventional steel construction and offer potential use in other automotive projects. 

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AVK announces winners of 2020 Innovation Awards

Several sustainable composite innovations were recognized and awarded in the Innovative Products/Applications, Innovative Processes and Research and Science categories.

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Ketones

Aviation research program kicks off for continuous complex composite profiles

InPro project combines blow molding technology with Continuous Compression Molding (CCM) process for efficient, sustainable continuous composite profile production.  

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Trends

BASF, Toyota collaborate for 2021 Sienna lightweighting

The 2021 Toyota Sienna features third row free-standing seatbacks and a 30% weight reduction with BASF’s 35% glass-reinforced polyamide PA6 grade Ultramid.

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Composites feature in Altair’s 8th Annual Enlighten Awards

Recognized jointly with the Center for Automotive Research (CAR), winners represent the world’s best initiatives to reduce vehicle weight and meet emissions targets.

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ELFOAM rigid foam products
U.S. Polychemical Acrastrip
Kent Pultrusion
Toray Advanced Composites hi-temperature materials
Wabash
Alpha’s Premier ESR®
Keyland Polymer Webinar Coatings on Composite & AM
HEATCON Composite Systems
CompositesWorld