Processes

Aerospace

Airbus video highlights RACER compound helicopter first flight

Launched as part of a Clean Sky 2 program, a compound design — rotor, split fixed-wing, propulsive propellers — uses composites to cut fuel consumption and emissions by 20%.

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CEAD, AES kick off U.S. symposium highlighting LFAM ecosystem

CEAD Flexbot print cell demonstrations and industry presentations showcased the emerging options in 3D printing for polymers, composites and more at AES’ Akron facility.

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Recycling

Aitiip concludes HELACS project with waterjet cutting demonstration

Novel platform involving digital twin and human-robot collaboration succeeded in cutting a component from the 19th section of an A350 wing, highlighting its ability to enable composite structure recycling.

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Glass Fibers

Large-volume VFGF extrusion printer facilitates modular composite cockpit

Queen 1 system from Q.Big 3D produced complete cockpit assembly of a full flight simulator in a little more than a month, enabling fast build speeds, high surface quality and dimensional accuracy.

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Pressure Vessels

Com&Sens presents workshop on fiber optic sensing for COPVs

Three-day hands-on workshop from June 11-13 in Leuven, Belgium, will equip participants with a better understanding of fiber optic sensing technology for digital manufacturing of composite tanks.

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Defense

Industrializing additive manufacturing in the defense/aerospace sector

GA-ASI demonstrates a path forward for the use of additive technologies for composite tooling, flight-qualified parts.  

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Trends

UMaine’s novel polymer 3D printer surpasses former Guinness World Record

Four times larger than its 2019 predecessor, Factory of the Future 1.0 offers new opportunities in composite materials, including development of recycled and bio-based materials, opening up new research frontiers.

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Application

Designing an infused, two-piece composite baseball bat

With its Icon BBCOR bat, Rawlings leveraged its experience in braided fabrics and RTM to create an optimized, higher-performance two-piece design.

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RTM

From the CW Archives: The life and death of the BMW i3

A look back at the ambitious and impressive composites production system BMW developed for production of the all-electric i3 EV.

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VoxelMatters report reveals top companies in composites AM

The new market study identifies key players in a $785 million global market that has grown by 21% year on year.

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U.S. Polychemical Acrastrip
Wabash
Toray Advanced Composites hi-temperature materials
Kent Pultrusion
ELFOAM rigid foam products
CIJECT machines and monitoring systems
CompositesWorld
Airtech
Release agents and process chemical specialties