Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Aerospace

Thermoformable thermoplastic composites

Thermoplastic composites that can be shaped into finished parts via thermoforming are proliferating as the thermoforming process gains traction, particularly in aerospace manufacturing. The following short article and chart provide some guidance in terms of sourcing.

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Out of Autoclave

Aerospace-grade compression molding

Continuous Compression Molding process produces structures 30 percent lighter than aluminum at costs that have both Airbus and Boeing sold.

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Construction

Building a bigger Big Wheel

Machining specialist scales up the 1970s icon, producing plugs and tools for an exact fiberglass replica at a Disney resort.

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Marine machining pioneer

Mollicam (Merritt Island, Fla.) was one of the first companies to bring a practical method of automated pattern construction into the marine industry.

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Medical

Cost-effective carbon composite reflector dish

Modular manufacturing method forms different dish sizes with near mirror-perfect reflective surfaces, without resort to one-off tools.

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Adhesives

Seaworthy showcase: Post-consumer composite catamaran nears completion

Built entirely of recycled and recyclable reinforced thermoplastics, this novel sailing vessel will soon put into practice what its builders preach.  

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Molds/Tools

RTM showcase: One-Piece Rudder

A transatlantic design team uses concurrent engineering to integrate rudder spars, ribs and skins in a single RTM cycle.  

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Weaving

Free-form surfacing optimizes free-style kayak

The 6-ft/1.8m-long Project 54cx kayak, made using aramid and carbon fabric-reinforced composites, weighs only 19 lb/8.6 kg.

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Weaving

Tougher surfboards and stand-up paddleboards

High-modulus polypropylene fiber cuts board weight and dramatically increases damage tolerance.

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Out of Autoclave

IBEX 2009 Marine Composites Showcase

The 19th International BoatBuilders’ Exhibition & Conference endures the economic “perfect storm” on the Florida coast and looks forward to fairer weather inland.

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From frigate to luxury gigayacht

A new, all-composite superstructure built in the U.S. transforms a steel-hulled naval vessel in the United Arab Emirates into a massive, yet swift luxury yacht.

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NDI

Modular composites: A perfect fit in new medevac helicopter

Bell Helicopter's new manufacturing parardigm replaces sheet metal with composites in a modular "snap fit" design.

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VersaMix® meter mix system
Composite raw materials
Aerospace prepreg and carbon fiber
CAMX 2024
High-Performance Composites