Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Infusion

Absolute vacuum gauge

The following is an excerpt from Issue 12 of The Composites Letter, published by www.vacmobiles.com (reposted here by permission) that outlines the importance of using an absolute vacuum gauge to measure pressure levels during double-bad infusion:“Often called a precision vacuum gauge, an absolute gauge actually works the opposite way to a conventional dial type vacuum gauge.

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Autoclave

Double-bag infusion: 70% fiber volume?

A double vacuum-bag system and tight process control enable repeatable fiber volumes of 60 to 70 percent and improves consistency of infused laminates.

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Wind/Energy

IBEX 2010: Looking up in Louisville

A new location helps regenerate a recession-battered industry, drawing in more exhibitors and attendees than in 2009.

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Carbon Fibers

Besting Big Ben: A Marvel in Makkah

Composite design makes possible the world’s largest clock and tallest clock tower.

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Thermoformable thermoplastic composites

Thermoplastic composites that can be shaped into finished parts via thermoforming are proliferating as the thermoforming process gains traction, particularly in aerospace manufacturing. The following short article and chart provide some guidance in terms of sourcing.

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Sustainability

Aerospace-grade compression molding

Continuous Compression Molding process produces structures 30 percent lighter than aluminum at costs that have both Airbus and Boeing sold.

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Building a bigger Big Wheel

Machining specialist scales up the 1970s icon, producing plugs and tools for an exact fiberglass replica at a Disney resort.

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Marine machining pioneer

Mollicam (Merritt Island, Fla.) was one of the first companies to bring a practical method of automated pattern construction into the marine industry.

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Medical

Cost-effective carbon composite reflector dish

Modular manufacturing method forms different dish sizes with near mirror-perfect reflective surfaces, without resort to one-off tools.

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Weaving

Seaworthy showcase: Post-consumer composite catamaran nears completion

Built entirely of recycled and recyclable reinforced thermoplastics, this novel sailing vessel will soon put into practice what its builders preach.  

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Aerospace

RTM showcase: One-Piece Rudder

A transatlantic design team uses concurrent engineering to integrate rudder spars, ribs and skins in a single RTM cycle.  

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Weaving

Free-form surfacing optimizes free-style kayak

The 6-ft/1.8m-long Project 54cx kayak, made using aramid and carbon fabric-reinforced composites, weighs only 19 lb/8.6 kg.

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