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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.
Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.
LNP Thermocomp AM DC0041XA51 offers the rail industry a solution that can be used for on-demand printing of large, complex exterior and interior parts in relatively small build numbers.
ELG has partnered with INEOS Team UK to incorporate recycled composite materials into the A375 racing boat.
The fully recyclable, 3.80-meter foiling dingy concept, as demoed at JEC World 2023, sets the bar for watercraft that are accessible to a broad spectrum of sailors.
European project dedicated its first year to sustainable materials development and prototype manufacture, looks to validating performance.
Its work to produce bio-based fibers, resins and films will be augmented through a 84.4% stake and a larger facility to enable commercial production of 100,000 metric tons of cellulosic sugar annually by 2030.
Other composites innovations include recyclable CFRP connectors, interwoven Dynema/carbon fiber reinforcements and integrating damage sensors into the frame.
Origami-inspired panel from Levante and ACS upcycles supercar scrap, solves energy accessibility for off-the-grid travelers.
Industrial-scale blade recycling plant setup in Navarre, Spain is to enable the energy transition by recovering composite wind turbine blade components and considering their reuse.
New deal with Chinese auto firm will develop and commercialize Type IV tanks for European, U.S. and Asian business markets.
As the number of battery and fuel cell electric vehicles (EVs) grows, so do the opportunities for composites in battery enclosures and components for fuel cells.