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Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.
Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.
Over the years, dielectric analysis (DEA) has evolved from a lab measurement technique to a technology that improves efficiency and quality in composites production on the shop floor.
ELG Carbon Fibre has processed more than 1.2 metric tonnes of INEOS Team UK’s carbon fiber waste materials to produce two cradles for the new race boat.
Italian startup featured its 30-foot sustainable production boat at the Ocean Race Grand Finale in Genoa, Italy, citing the challenges, highlights and future related to its development.
The new Tenax prepregged tape with PPS matrix allows entry into new cost-sensitive markets while offering the typical TPUD advantages like resistance to chemicals and solvents, low flammability, storage or shipping at room temperature and recyclability.
Carbon Mobile’s Carbon 1 MK II, a carbon fiber, plastic-neutral smartphone, aims to close the gap on e-waste.
Washington State University and the Composites Recycling Technology Center are creating building materials from heat-treated wood and recycled carbon fiber.
The non-woven fabric is produced from high-quality carbon fiber waste with sizing intact, said to offer improved fiber to resin bond strength with area weights from 100-600 gsm.
Natural fiber sandwich panels are expected to replace those made from glass and carbon fiber, offering enhanced rigidity and sustainability for applications in automotive and sporting good markets.
Award-winning motorcycle brake disc cover showcases potential for KTM Technologies’ Conexus joining technology and flax fiber composites.
IACMI project trials inline production of thermoplastic tapes reinforced with textile-based PAN carbon fiber.